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Buell Firebolt XB12R 2004 User Manual

Buell Firebolt XB12R 2004
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2004 Buell Firebolt: Chassis 2-1
HOME
SPECIFICATIONS 2.1
NOTE
Gross Vehicle Weight Rating (GVWR) (maximum allowable
loaded vehicle weight) and corresponding Gross Axle Weight
Ratings (GAWR) are given on an information decal located
on the steering head.
11WARNING1WARNING
Do not inflate any tire beyond its maximum inflation pres-
sure as specified on tire sidewall. Overinflation may
cause tire to suddenly deflate which could result in death
or serious injury.
Table 2-1. Dimensions
DIMENSIONS IN. MM
Wheel base 52.0 1320.8
Seat height (XB9R/XB12R) 31.9 810.3
Ground clearance 4.35 110.0
Trail 3.3 83.8
Rake 21 Degrees
Table 2-2. Weight Specifications (XB12R)
WEIGHT-U.S. MODELS LBS. KG
Wet weight 460 204
GVWR 850 386
GAWR - front 325 147
GAWR - rear 525 238
Load capacity 400 181
Table 2-3. Weight Specifications (XB9R)
WEIGHT-U.S. MODELS LBS. KG
Wet weight 450 204
GVWR 850 386
GAWR - front 325 147
GAWR - rear 525 238
Load capacity 400 181
Table 2-4. Capacities
CAPACITIES U.S. LITERS
Fuel tank (inc. reserve) 3.7 gallons 14.0
Reserve/Low fuel light at 0.7 gallons 2.6
Oil tank
(wet - for normal oil change)
2.5 quarts 2.4
Fork oil 14 ounces 0.41
Transmission 1.0 quart 0.95
Table 2-5. Tire and Positions
TIRE AND POSITION
SOLO
RIDING
GVWR
Front
Dunlop Sportmax Radial II
120/70 ZR 17 D207FY
36 PSI
(248 kPa)
Same as
Solo
Rear
Dunlop Sportmax Radial II
180/55 ZR 17 D207U
38 PSI
(262 kPa)
Table 2-6. Brake Rotor Runout
RUNOUT IN. MM
Front radial 0.0177 0.45
Front lateral 0.0248 0.63
Rear radial 0.0177 0.45
Rear lateral 0.0154 0.39
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Buell Firebolt XB12R 2004 Specifications

General IconGeneral
Displacement1203 cc
Bore x Stroke88.9 mm x 96.8 mm
Compression Ratio10.0:1
IgnitionElectronic
Transmission5-speed
Final DriveBelt
Front BrakesSingle 375mm disc, 6-piston caliper
Rear BrakesSingle 240mm disc, single-piston caliper
Seat Height775 mm
Engine TypeAir-cooled, 4-stroke, 45° V-Twin
Fuel SystemElectronic Fuel Injection
Front SuspensionShowa inverted fork
Rear SuspensionShowa shock absorber, adjustable for preload
Front Tire120/70 ZR17
Rear Tire180/55 ZR-17
Power103 hp @ 6800 rpm
Wheelbase1321 mm (52.0 in)

Summary

Motorcycle Specifications

Dimensions Table

Details dimensions like wheelbase, seat height, ground clearance, trail, and rake.

Capacities Table

Lists fuel tank, oil tank, and fork oil capacities in U.S. and liters.

XB12R Weight Specs Table

Provides weight specifications for XB12R models, including wet weight and load capacity.

XB9R Weight Specs Table

Provides weight specifications for XB9R models, including wet weight and load capacity.

Tire and Position Table

Details tire sizes and recommended pressures for front and rear positions.

Brake Rotor Runout Table

Specifies maximum allowable runout for front and rear brake rotors.

Torque Values Guide

Tire Specifications

General Tire Information

Provides general information on tire fitment, sidewall markings, and safety warnings.

Tire Fitment Table

Details tire sizes and recommended pressures for front and rear positions.

Vehicle Identification Number

General VIN Information

Explains the location and format of the 17-digit Vehicle Identification Number.

Wheels and Tires

General Wheel Care

Information on inspecting wheels and tires for damage and wear.

Wheel Troubleshooting

Guidance on diagnosing and resolving wheel handling issues.

Wheel Service Procedures

Checks and remedies for common wheel issues like loose axles and bearing play.

Front Wheel Service

Front Wheel Removal

Step-by-step instructions for removing the front wheel from the motorcycle.

Front Wheel Disassembly

Procedures for disassembling the front wheel, including bearing removal.

Front Wheel Assembly

Instructions for reassembling the front wheel, including bearing and rotor installation.

Front Wheel Installation

Steps for reinstalling the front wheel onto the motorcycle.

Rear Wheel Service

Rear Wheel Removal

Step-by-step instructions for removing the rear wheel from the motorcycle.

Rear Wheel Cleaning & Inspection

Guidance on cleaning and inspecting rear wheel components.

Rear Wheel Disassembly

Procedures for disassembling the rear wheel, including sprocket and rotor removal.

Rear Wheel Assembly

Instructions for reassembling the rear wheel, including sprocket and rotor.

Rim Runout Checks

General Rim Runout

Instructions for checking wheel rims for lateral and radial runout.

Lateral Rim Runout Check

Procedure for measuring and checking lateral runout on cast rims.

Radial Rim Runout Check

Procedure for measuring and checking radial runout on cast rims.

Tire Maintenance

General Tire Care

Guidelines for inspecting tires for damage, wear, and proper rotation.

Tire Removal

Step-by-step instructions for removing tires from the wheel rim.

Tire Cleaning & Inspection

Procedures for cleaning the inside of the tire and inspecting for damage.

Tire Installation

Instructions for installing tires onto the wheel rim, including seating beads.

Tire Lateral Runout Check

How to check tire tread lateral runout and when to replace the tire.

Tire Radial Runout Check

How to check tire tread radial runout and when to replace the tire.

Wheel Balancing and Adjustment

Wheel Balancing Procedure

Recommended methods for balancing wheels to improve handling and reduce vibration.

Cast Wheel Weight Limits

Specifies the maximum permissible weight for balancing cast wheels.

Brake Pedal Service

Brake Pedal Removal

Instructions for removing the brake pedal assembly.

Brake Pedal Installation

Steps for reinstalling the brake pedal assembly.

Front Master Cylinder & Hand Lever

Front Master Cylinder Removal

Procedure for removing the front brake master cylinder assembly.

Front Master Cylinder Disassembly

Steps for disassembling the front master cylinder, including piston removal.

Front Master Cylinder Cleaning

Cleaning procedures for front master cylinder components.

Front Master Cylinder Assembly

Instructions for reassembling the front master cylinder piston and components.

Front Master Cylinder Installation

Steps for installing the front master cylinder onto the handlebar.

Front Brake Line Service

Front Brake Line Removal

Procedure for removing the front brake line from the master cylinder and caliper.

Front Brake Line Installation

Steps for connecting and installing the front brake line.

Front Brake Caliper Service

Front Brake Caliper Removal

Instructions for removing the front brake caliper.

Front Brake Caliper Disassembly

Procedures for disassembling the front brake caliper, including piston removal.

Front Brake Caliper Cleaning

Cleaning procedures for front brake caliper components.

Front Brake Caliper Installation

Steps for installing the front brake caliper onto the fork.

Rear Master Cylinder Service

Rear Master Cylinder Removal

Procedure for removing the rear brake master cylinder assembly.

Rear Master Cylinder Disassembly

Steps for disassembling the rear master cylinder.

Rear Master Cylinder Assembly

Instructions for reassembling the rear master cylinder.

Rear Master Cylinder Installation

Steps for installing the rear master cylinder onto the frame.

Rear Brake Line Service

Rear Brake Line Removal

Procedure for removing the rear brake line from the master cylinder and caliper.

Rear Brake Line Installation

Steps for connecting and installing the rear brake line.

Rear Brake Caliper Service

Rear Brake Caliper Removal

Instructions for removing the rear brake caliper.

Rear Brake Caliper Disassembly

Procedures for disassembling the rear brake caliper, including piston removal.

Rear Brake Caliper Cleaning

Cleaning procedures for rear brake caliper components.

Rear Brake Caliper Assembly

Instructions for assembling the rear brake caliper, including pad installation.

Rear Brake Caliper Installation

Steps for installing the rear brake caliper onto the swingarm.

Front Fork Service

Front Fork General Info

Overview of the front fork assembly, including springs and damping.

Front Fork Removal

Step-by-step instructions for removing the front fork assemblies.

Front Fork Disassembly

Procedures for disassembling the front fork, including preload adjuster and cap.

Front Fork Cleaning & Inspection

Cleaning and inspecting front fork components for wear or damage.

Damper Rod Disassembly

Instructions for disassembling the damper rod assembly if needed.

Front Fork Assembly

Instructions for assembling the front fork components, including damper rod and seals.

Front Fork Installation

Steps for installing the front fork assemblies onto the motorcycle.

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