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Buell Blast 2014 User Manual

Buell Blast 2014
408 pages
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2004 BUELL P3
SERVICE MANUAL
Part Number 99492-04Y
Section 1: Maintenance
Section 2: Chassis
Section 3: Engine
Section 4: Fuel System
Section 5: Starter
Section 6: Drive/Transmission
Section 7: Electrical
Appendix

Table of Contents

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Buell Blast 2014 Specifications

General IconGeneral
BrandBuell
ModelBlast 2014
CategoryMotorcycle
LanguageEnglish

Summary

MAINTENANCE

1.1 GENERAL

Covers general practices for servicing a new motorcycle, including safety and shop procedures.

1.2 FLUID REQUIREMENTS

Specifies required fluids, their types, and capacities for the motorcycle.

1.3 MAINTENANCE SCHEDULE

Outlines regular maintenance intervals and service operations based on odometer readings.

1.5 BATTERY

Details procedures for disconnecting, removing, installing, and connecting the motorcycle battery.

1.6 ENGINE LUBRICATION SYSTEM

Explains the engine oil system, recommended oils, and change intervals for optimal performance.

1.7 BRAKE SYSTEM MAINTENANCE

Covers checks for brake fluid, pads, rotors, and bleeding the brake system.

1.8 BRAKE PADS AND ROTORS

Details inspection and replacement procedures for brake pads and rotors, including wear limits.

1.9 TIRES AND WHEELS

Covers tire inflation, tread inspection, wheel bearings, and tire specifications.

1.20 IGNITION TIMING AND IDLE SPEED ADJUSTMENT

Provides procedures for checking and adjusting ignition timing and engine idle speed.

1.26 TROUBLESHOOTING

Offers a checklist for diagnosing and resolving common engine and electrical problems.

CHASSIS

2.9 TIRES

Covers tire inspection for punctures, cuts, wear, and proper repair/replacement guidelines.

2.10 FRONT BRAKE MASTER CYLINDER

Details the removal, disassembly, cleaning, inspection, and assembly of the front brake master cylinder.

2.11 FRONT BRAKE CALIPER

Outlines the removal, disassembly, cleaning, inspection, and assembly of the front brake caliper.

2.13 REAR BRAKE MASTER CYLINDER

Details the removal, disassembly, cleaning, inspection, and assembly of the rear brake master cylinder.

2.14 REAR BRAKE CALIPER

Outlines the removal, disassembly, cleaning, inspection, and assembly of the rear brake caliper.

2.17 FRONT FORK

Explains the front fork assembly, removal, disassembly, cleaning, inspection, and assembly.

ENGINE

3.2 ENGINE

Discusses fuel types, lubrication systems, and general engine repair considerations.

3.3 STRIPPING MOTORCYCLE FOR ENGINE SERVICE

Details the step-by-step process for removing the engine from the motorcycle chassis.

3.4 ENGINE INSTALLATION

Provides instructions for installing the engine back into the motorcycle chassis, including torque specifications.

3.5 CYLINDER HEAD

Covers removal, disassembly, cleaning, inspection, and assembly/installation of the cylinder head.

3.6 CYLINDER AND PISTON

Details procedures for removing, inspecting, and installing the cylinder and piston assembly.

3.7 LUBRICATION SYSTEM

Explains checking, adding, and changing engine oil and filter, including winter lubrication considerations.

3.11 OILING SYSTEM

Details the path of engine oil flow through the lubrication system for proper component lubrication.

3.16 CRANKCASE

Explains flywheel end play adjustment, bearing selection, and crankcase half assembly.

FUEL SYSTEM

4.2 FUEL TANK COVER/FUEL TANK

Details removal and installation procedures for the fuel tank cover and the fuel tank itself.

4.4 CARBURETOR

Covers carburetor removal, disassembly, cleaning, inspection, and assembly.

ELECTRIC STARTER

5.2 ELECTRIC STARTER SYSTEM

Details the starter system components, wiring diagrams, starter relay, and operation.

5.3 STARTER DIAGNOSTICS

Provides a flowchart for diagnosing starting system problems, covering battery, solenoid, and motor issues.

5.5 DIAGNOSTICS/TROUBLESHOOTING

Explains voltage drop testing procedures to locate poor connections or components with excessive voltage drop.

5.6 STARTER SYSTEM TESTING

Covers on-motorcycle tests including starter relay and current draw tests for diagnosing starter issues.

5.7 STARTER

Details the removal, disassembly, inspection, and assembly procedures for the starter motor.

DRIVE/TRANSMISSION

6.4 PRIMARY DRIVE/CLUTCH

Explains the purpose and operation of the clutch, including plate assembly and troubleshooting.

6.7 TRANSMISSION DISASSEMBLY

Provides instructions for disassembling the transmission case and its main components.

6.8 TRANSMISSION ASSEMBLY

Details the assembly procedures for the mainshaft and countershaft sub-assemblies within the transmission.

ELECTRICAL

7.2 IGNITION SYSTEM

Explains the breakerless inductive-discharge ignition system, its components, and functions.

7.3 DIAGNOSTIC CHARTS

Provides flowcharts for diagnosing ignition system issues like no spark or poor performance.

7.9 IGNITION COIL

Details the function, troubleshooting, and testing of the ignition coil's primary and secondary circuits.

7.11 STARTER/IGNITION INTERLOCK

Describes the starter/ignition interlock system functions and provides voltage tests for its components.

7.13 CHARGING SYSTEM

Explains the charging system components (alternator, regulator) and troubleshooting procedures.

7.16 BATTERY

Provides general information, safety precautions, and charging procedures for the motorcycle battery.

7.27 SPEEDOMETER PERFORMANCE CHECK

Explains how to use the speedometer tester for operation and needle sweep tests.

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