EasyManua.ls Logo

Buell P3 User Manual

Buell P3
440 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2007 BUELL P3
SERVICE MANUAL
Part Number 99492-07Y
Section 1: Maintenance
Section 2: Chassis
Section 3: Engine
Section 4: Fuel System
Section 5: Starter
Section 6: Drive/Transmission
Section 7: Electrical
Appendix

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Buell P3 and is the answer not in the manual?

Buell P3 Specifications

General IconGeneral
BrandBuell
ModelP3
CategoryMotorcycle
LanguageEnglish

Summary

Section 1: Maintenance

General

General information and precautions for servicing a new motorcycle and safe operating maintenance.

Fluid Requirements

Specifies the required brake fluid, front fork oil, engine oil, and primary drive/transmission fluid.

Maintenance Schedule

Details regular service intervals for Buell Blast Models, including inspections and replacements.

Battery

Instructions for battery disconnection, removal, installation, and connection.

Engine Lubrication System

Information on recommended engine oils, checking oil level, and changing oil and filter.

Brake System Maintenance

Covers checking fluid levels, bleeding brakes, and rear brake pedal operation.

Tires and Wheels

Information on tire inflation, tread inspection, and wheel bearings.

Clutch

Procedure for adjusting the clutch control cable to compensate for normal clutch lining wear.

Ignition Timing and Idle Speed Adjustment

Procedure for checking and adjusting ignition timing and idle speed for optimal engine performance.

Troubleshooting

Troubleshooting guide for common engine problems like starting issues, irregular running, overheating, and valve train noise.

Section 2: Chassis

Specifications

Provides general chassis specifications, weight ratings, fluid capacities, and tire pressures.

Front Wheel

Procedure for removing and installing the front wheel assembly, including brake pads and caliper.

Rear Wheel

Procedure for removing and installing the rear wheel assembly, including sprocket and brake rotor.

Front Brake Master Cylinder

Procedure for removing and disassembling the front brake master cylinder, including cleaning and inspection.

Front Fork

Description of the front fork assembly, including components and their functions.

Handlebars

Procedure for removing and installing handlebars, including switch housings, cables, and controls.

Section 3: Engine

Specifications

Provides general engine specifications, ignition, valve, spring, rocker arm, piston, and cylinder head data.

Fuel

Information on gasoline/alcohol blends, including warnings about methanol and ethanol content.

Lubrication

Details the engine's force-feed oiling system, including oil flow and recommended oil types.

Compression Test Procedure

Step-by-step guide for performing a compression test to diagnose engine performance issues.

Crankcase Halves

Procedure for disassembling the crankcase halves, including removing components and hardware.

Section 4: Fuel System

Specifications

Provides fuel tank capacity, carburetor jet sizes, and carburetor adjustment specifications.

Fuel Tank Cover/Fuel Tank

Procedure for removing and installing the fuel tank cover and fuel tank.

Carburetor

Procedure for removing and disassembling the carburetor, including cleaning and inspecting its components.

Evaporative Emissions Control System

Description of the EVAP system functions and maintenance checks for California models.

Section 5: Starter

Specifications

Lists electrical information and service wear limits for starter components, including brush length and commutator diameter.

Electric Starter System

Explanation of the starter motor operation, including armature, field winding, solenoid, and gear reduction components.

Starter Diagnostics

Troubleshooting procedures for starter system problems, including battery, wiring, switch, solenoid, and motor checks.

Starter System Testing

Tests for starter relay and starter current draw, including diagnostic steps.

Section 6: Drive/Transmission

Specifications

Provides primary drive, final drive, and transmission specifications, including gear ratios and lubricant capacity.

Primary Chain

Instructions for checking primary chain tension and replacing the chain if necessary.

Clutch Release Mechanism

Procedure for disassembling and inspecting the clutch release mechanism, including the ramp and coupling components.

Primary Drive/Clutch

Explanation of the clutch's purpose, operation, and troubleshooting for common issues like slipping or dragging.

Transmission Assembly

Procedure for assembling the transmission, including installing mainshaft and countershaft sub-assemblies.

Shifter Pawl Adjustment

Procedure for aligning the shifter shaft assembly and adjusting the shifter pawl for proper gear engagement.

Transmission Sprocket

Procedure for removing and installing the transmission sprocket, including torque specifications and alignment.

Section 7: Electrical

Specifications

Provides electrical specifications for battery, alternator, regulator, spark plug, ignition coil, and bulbs.

Ignition System

Description of the ignition system, including the ignition module, rotor cup, and related components.

Diagnostic Charts

Flowcharts for diagnosing electrical problems like no spark at the spark plug and continuous or no spark.

Throttle Position Sensor (TP Sensor)

Information on the throttle position sensor, including its location, function, calibration, and testing procedures.

Starter/Ignition Interlock

Information on the starter/ignition interlock system, including conditions for operation and diagnostic tests for switches.

Charging System

Information on the charging system components, including alternator, voltage regulator, and troubleshooting steps.

Battery

General information about Buell batteries, including safety precautions, electrolyte antidotes, and testing procedures.

Headlamp

Procedure for removing and installing the headlamp assembly, including housing, brackets, and bulb replacement.

Turn Signals

Instructions for removing and installing front and rear turn signals, including bulb replacement and electrical connections.

Handlebar Switches

Procedure for removing and installing handlebar switch housings, including throttle, brake, and clutch switches.

Main Wiring Harness

Detailed steps for removing and installing the main wiring harness, including disconnecting various electrical components.

Appendix A: Tools

Appendix B: Wiring - Connectors

CONNECTORS

General information on identifying and working with Amp Multilock connectors, including their types and mounting.

AMP MULTILOCK

Detailed information on Amp Multilock connectors, including their general characteristics and specific repair kits.

DEUTSCH

Information on Deutsch connectors, including color coding for location and pin/socket housing procedures.

Related product manuals