3-68 2007 Buell P3: Engine
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DISASSEMBLY
Crankcase Halves
1. Remove cylinder head. See 3.5 CYLINDER HEAD.
IMPORTANT NOTE
After removing cylinder, install plastic or rubber hose
over cylinder studs. Lifting or moving crankcase by
grasping studs will cause cylinder stud damage.
2. Remove cylinder and piston. See 3.6 CYLINDER AND
PISTON.
3. Remove oil pump. See 3.12 OIL PUMP.
4. Remove gearcase components. See 3.15 GEARCASE
COVER AND CAM GEARS.
5. Remove primary cover and primary drive/clutch compo-
nents. See 6.2 PRIMARY CHAIN.
6. Remove starter motor. See 5.7 STARTER.
7. See Figure 3-110. Remove screws and rear engine
mount bolts securing crankcase halves together.
8. Tap crankcase with plastic mallet to loosen and separate
the halves.
Figure 3-110. Crankcase Hardware
1. Screw (4)
2. Washer (4)
3. Rear isolator
4. Dowel pin
5. Hex socket head screw (9)
6. Washer (14)
7. Bottom case t40 TORX bolt (5)
8. Hex socket head screw (1)
9. Spacer (1)
10. Crankcase set
11. Nyloc, hex locknut
12. Washer (1)
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12
8
7
6
6
9
11
1
2
3
4
5
10