Buell P3 - Headlamp

2007 Buell P3: Electrical 7-49
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HEADLAMP 7.17
REMOVAL/DISASSEMBLY
Headlamp
NOTE
The headlamp is a sealed assembly. If bulb fails, replace
headlamp.
1. Remove four screws, washers and windscreen. See 2.26
WINDSCREEN.
2. See Figure 7-63. Remove three phillips head screws (12)
and bezel (13) from nest.
3. Remove three screws (11) and retaining ring (10).
4. Slide headlamp (9) from headlamp housing (1) and
detach headlamp connector (3) from rear of headlamp.
1CAUTION
Handle bulb carefully and wear eye protection. Bulb con-
tains Halogen gas under pressure, which, if not handled
carefully, could cause serious eye injury. (00062a)
Headlamp Housing and Brackets
1. See Figure 7-63. Remove two screws (7) and washers
and partially remove headlamp housing (1) from vehicle.
2. Detach connector [38] (5) from wiring harness. Remove
headlamp housing from vehicle.
3. To remove nest (8), remove two adjusting screws (2) and
detach spring from nest.
4. Remove headlamp brackets (6).
a. Remove front turn signals. See 7.19 TURN SIG-
NALS.
b. Remove two screws from bracket.
c. Repeat for other bracket.
d. Remove front forks and headlamp brackets. See
2.17 FRONT FORK.
e. Remove windscreen from brackets. See 2.26 WIND-
SCREEN.
ASSEMBLY/INSTALLATION
Headlamp Housing and Brackets
1. Install headlamp brackets.
a. Install front forks through triple clamps and brackets.
See 2.17 FRONT FORK.
b. See Figure 7-63. Install bracket (6) with two allen
screws and tighten to 12-14 ft lbs (16.3-19.0).
c. Repeat for other bracket
d. Attach front turn signals. See 7.19 TURN SIGNALS.
e. Install windscreen if removed with four screws and
washers. See 2.26 WINDSCREEN.
2. See Figure 7-63. Mate connector [38] (5) to wiring har-
ness.
3. Install headlamp housing (1) using two screws (7) and
washers. Tighten to 12-14 ft-lbs (16.3-19 Nm).
Figure 7-63. Headlamp Assembly
a0251x7x
“A”
1. Headlamp housing
2. Adjusting screws (2)
3. Headlamp connector
4. Spring
5. Connector [38]
6. Right bracket
7. Screws (2)
8. Nest
9. Headlamp
10. Retaining ring
11. Screws (3)
12. Screws (3)
13. Bezel
8
9
10
13
11
1
2
4
5
3
6
7
12