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Bukh DV36 RME User Manual

Bukh DV36 RME
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009W4326-R08
OWNER'S HANDBOOK
FOR
BUKH MARINE DIESEL
LIFEBOAT ENGINE
TYPE DV36 RME
BUKH A/S
Aabenraavej 13 - 17
DK - 6340 Krusaa
Tel: +45 74 62 20 88
Fax: +45 74 62 74 07
E-mail: bukh@bukh.dk
www.bukh.dk
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Bukh DV36 RME Specifications

General IconGeneral
BrandBukh
ModelDV36 RME
CategoryEngine
LanguageEnglish

Summary

INTRODUCTION

BASIC ENGINE CONFIGURATION

Details the four-stroke marine diesel engine's configuration and basic equipment.

STANDARD EQUIPMENT for DV36RME

Lists the standard equipment included with the DV36RME engine.

OPERATING MANUAL

Guidance on familiarizing oneself with engine components before use.

Preparation before first start

Initial Setup Procedures

Detailed steps for initial setup, including oiling and fuel system bleeding.

AFTER THE ENGINE HAS BEEN TAKEN INTO USE

Pre-Start Checks

Checks required before starting the engine after initial use.

Electric Start Procedure

Procedure for starting the engine using electric start and remote controls.

Hand Start Procedure

Procedure for starting the engine using the manual hand start option.

After Start

Post-Start Checks

Checks and observations immediately after the engine has started.

Manoeuvring

Manoeuvring Operations

Instructions on operating the engine for maneuvering the vessel.

Stopping the engine

Engine Stopping Procedure

Procedure for safely stopping the engine.

Running in

Running-in Period

Recommendations for the initial running-in period of the engine.

MAINTENANCE

Alternator Belt Maintenance

Guidance on checking and adjusting the alternator belt tension.

Air Inlet Filter Cleaning

Instructions for cleaning the air inlet filter.

Fuel Filter Replacement

Procedure for changing the fuel filter element.

Fuel lift pump

Fuel Lift Pump Description

Description and maintenance advice for the fuel lift pump.

Lubricating Oil System

Lubricating Oil System Overview

Overview of the engine's lubricating oil system, including pressure control and cooler.

Change of Oil

Engine Oil Change Procedure

Procedure and schedule for changing engine lubricating oil.

Recommended Lubricating Oil

Recommended Lubricating Oil Selection

Guidelines on selecting the appropriate lubricating oil for the engine.

Change of Lubricating Oil Filter

Lubricating Oil Filter Replacement

Step-by-step instructions for replacing the lubricating oil filter.

Cooling system (Keel cooling)

Keel Cooling System Details

Explanation of the keel cooling system and its components.

Frost precautions

Frost Protection Measures

Recommendations for protecting the cooling system against freezing.

Electrical System

Electrical System Overview

Details of the engine's 12-volt electrical system, starter, and alternator.

Marine Gear

Marine Gear Maintenance

Information regarding the reverse-reduction gearbox and its maintenance.

Starting instructions for BUKH Diesel Engine type DV36RME

Electric start

Step-by-step guide for starting the engine via electric start.

Cold Weather Starting

Specific procedure for starting the engine in cold weather conditions.

Engine Stopping Procedure

Procedure for stopping the engine.

Hand Start Procedure

Instructions for starting the engine using the hand start method.

WINTER STORAGE OF THE ENGINE

Storage Procedure (On Land)

Steps for preparing the engine for storage when the boat is on land.

Storage for Sea Water Cooled Engines

Specific procedure for direct sea water cooled engines during storage.

Storage for Freshwater Cooled Engines

Specific procedure for freshwater-cooled engines during storage.

Preparation After Storage

Steps for preparing the engine after winter storage before launching.

RME-ENGINES MOUNTED WITH HYDRO- OR SPRING STARTER EQUIPMENT

RME Engine Cold Climate Starting

Recommendations for starting RME engines in cold climates.

LUBRICATION OIL QUANTITIES FOR DV36RME AND DV48RME

Lubrication Oil Quantities

Specifies the correct oil quantities for DV36RME and DV48RME engines.

INSTRUCTION FOR MARINE DIESEL FUEL IN COLD CLIMATES

Cold Climate Fuel Instructions

Guidance on diesel fuel preparation for cold climates.

Lubricating oil for spray pump bearing housing

Spray Pump Bearing Lubrication

Details on checking and changing oil for the spray pump bearing.

TECHNICAL MAIN DATA

Technical Data Summary

Comprehensive technical specifications for the DV36RME engine and gearbox.

RECOMMENDED MAINTENANCE AND CHECK LIST

Hull Connection Tightness Checks

Checks for hull connections of stern tube, keel-cooling pipes, and spray pump.

Lubricating Oil Checks

Procedures for checking engine and gearbox oil levels and filters.

Cooling Water System Checks

Checks for the cooling water system, including antifreeze and hoses.

Fuel System Checks

Checks for the fuel system, including supply lines and filters.

Remote Control Cable Checks

Check of remote control cables for proper operation.

Propeller Shaft Arrangement Checks

Inspection of propeller shaft components and alignment.

Engine Starting System Checks

Checks related to engine starting systems.

RECOMMENDED MAINTENANCE AND CHECK LIST FOR BUKH LIFEBOAT ENGINES

Engine Maintenance Tasks

Routine engine maintenance tasks like valve clearance and starter checks.

In-Operation Engine Checks

Checks to perform while the engine is running, including speed and alarms.

Air Supply System Checks

Maintenance for the air supply system, specifically the air inlet filter.

Battery System Checks

Checks and maintenance for the engine's battery system.

Spray Pump Checks

Checks related to the spray pump's water delivery and components.

IRREGULAR OPERATION - CAUSES AND REMEDIES

Engine Fails to Start

Troubleshooting common causes and remedies for engine starting failures.

Engine Starts, Then Stops

Troubleshooting causes and remedies when the engine stops shortly after starting.

Loss of Engine Output

Troubleshooting causes and remedies for loss of engine power.

Engine Knocking Issues

Troubleshooting causes and remedies for knocking sounds from the engine.

Engine Smoke Causes

Troubleshooting causes and remedies for different engine smoke colors.

Excessive Oil Consumption

Troubleshooting causes and remedies for high lubricating oil consumption.

Engine Temperature Problems

Troubleshooting causes and remedies for engine temperature issues.

Low/No Oil Pressure

Troubleshooting causes and remedies for low or no oil pressure.

LUBRICATING OIL CHART

Lubricating Oil Chart

A chart detailing recommended lubricating oils for the engine and gearbox.

DIRECTIONS FOR LUBRICATION

Lubrication Directions

Specific instructions on lubrication points and oil capacities.

Installation: DV36

DV36 Engine Installation Diagrams

Diagrams and dimensions for installing the DV36 engine.

BUKH DISTRIBUTORS – WORLDWIDE

Worldwide Distributor List

List of worldwide distributors for Bukh engines.

General Terms of Sale and Delivery

Introduction to Terms

General applicability of sale and delivery terms.

Quotation Terms

Terms regarding quotations, confirmation, and price changes.

Order Procedures and Conditions

Procedures and conditions for placing and confirming orders.

Delivery Terms and Delay Responsibilities

Specifies delivery terms, responsibilities for delays, and force majeure.

Packaging Information

Information regarding packaging inclusion and return policy.

Payment Terms

Terms and conditions for payment of consignments.

Defect Remediation and Warranty

Bukh A/S's warranty and process for remedying defects.

Arbitration Clause

Specifies the legal framework for dispute resolution.

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