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Burley G4240 - User Manual

Burley G4240
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BURLEY G4240 – 49 MODEL
FLUELESS GAS HEATER
INSTALLATION, SERVICING
& USER INSTRUCTIONS
FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTON
WITH NATURAL GAS G20
OR LPG PROPANE GAS G31
(REFER TO RATING LABEL)
For the following countries: GB, IE
EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,
PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.
Legislation and regulations do change over time!
LEAVE THESE INSTRUCTIONS WITH THE USER
Burley Appliances Ltd,
Lands End Way, Oakham, Rutland, LE15 6RB
Telephone: +44 (0)1572 756956 Fax: +44 (0)1572 724390
e-mail: info@burley.co.uk web: www.burley.co.uk
G4240InstUser
G20/31
Issue Sept08 – v.4
TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER
MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO
BURLEY WITIHIN 7 DAYS OF FITTING.
A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED
BY A CORGI ENGINEER DURING THE FIRST YEAR OF OWNERSHIP.
PROOF OF SERVICING MUST BE RETAINED
FAILURE TO HAVE THIS APPLIANCE FITTED BY A CORGI REGISTERED
FITTER INVALIDATES THE WAR
RA
NTY
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Summary

Appliance Data

Verify Local Conditions Match Data

Ensure local usage conditions correspond to the appliance data plate for correct operation.

Unpacking the Appliance

Inspect and Prepare for Unpacking

Examine carton, save packing material, check contents, and inspect fire for condition.

General Requirements

Installation and Regulatory Compliance

Ensure installation adheres to UK/Ireland Gas Safety regulations and CORGI standards.

Ventilation and Room Requirements

Specify room size, ventilation needs, and prohibited installation locations for safety.

Usage Precautions and Environmental Notes

Cover clearances, chemical vapours, decorating, candles, air fresheners, and maintenance.

Installation Instructions

Appliance Placement and Material Requirements

Covers installation into fireplaces, use of spacers, and specifications for surrounds and back panels.

Void Sealing and Cavity Installation

Details on blocking voids and installing into cavity walls for safety and heat prevention.

Clearances to Combustible Materials and Shelves

Shelf and Surround Clearances

Specifies minimum distances for shelves and combustible materials from the appliance.

Preparing the Appliance

Appliance Checks and Gas Supply Routing

Inspect appliance, route gas supply, fit grommets, and prepare for connection.

Fixing and Thermostat Positioning

Drill fixing points, slide cavity box, connect gas, and position thermostat sensing bulb.

Removing and Refitting Glass & Decorative Trim

Glass and Trim Removal;Refitting

Instructions for safely removing and refitting the glass and decorative trim components.

Side Cheek Reversibility

Details on how to reverse the side cheeks for aesthetic preference.

Coal Layout

Correct Placement of Coals and Fuel Bed

Guide on positioning base and front coals for correct burning and appearance.

To Light the Heater

Pre-lighting Checks and Controls Overview

Emphasizes purging pipes and explains the function of the two control knobs.

Ignition Procedure and Flame Control

Step-by-step guide for lighting the pilot, main burner, and adjusting flame height.

Spark Failure Troubleshooting

Guidance on diagnosing and resolving issues with pilot ignition spark.

Commissioning

Gas Pressure Testing

Procedure for testing gas pressure with other appliances on and off.

Customer Briefing and Servicing Awareness

Instructing the customer on operation, servicing needs, and ventilation checks.

Thermostat and Oxygen Depletion Pilot

Information on thermostat placement and the ODS pilot system.

Servicing Instructions

Annual Servicing and Cleaning Procedures

Guidelines for annual servicing, including cleaning casing, glass, and internal parts.

Burner Assembly and Control Checks

Procedure for examining the burner, cleaning air inlets, and checking controls.

Post-Servicing Checks and Operation

Reassembly and Final Testing

Reassembling the fire, testing for leaks, and verifying burner flame.

Combustion Analysis and Safety Devices

Performing combustion analysis and identifying safety features like ODS and FSD.

Additional Information

Remote Control Models: Battery and Sensor

Instructions for remote control battery charging, replacement, and infra-red sensor positioning.

Operating Instructions for Remote Operation

Remote Handset Battery and Initial Setup

Guidance on handset battery replacement and initial thermostat and sensor setup.

Remote Ignition, Flame and Off Controls

Instructions for igniting the fire, adjusting flame, and turning it off via remote.

Flue Gas Analysers - Installation & Servicing Facts

Testing Requirements and Procedures

Details on analyser requirements, room size, ventilation, and test procedures.

CO;CO2 Ratio and Room Centre CO Tests

Specifics on performing the CO/CO2 ratio test and the room centre CO test.

Points to Note Regarding the Catalytic Convertor

Catalytic Converter Performance and Maintenance

Information on catalytic converter life, replacement, and cleaning advice for odours.

Environmental Influences on Catalysis

Notes on how smoke, cooking, paint, and air fresheners can affect the catalytic converter.

Gas Rating of Burley Fluless Appliances

Manufacturer and Installer Tolerances

Explanation of heat input ratings, burn down, and tolerances for installers.

Gas Rate Measurement and Conclusion

Guidance on measuring gas rates and understanding potential variations.

Domestic Guarantee Conditions

Guarantee Terms and Requirements

Details the 12-month guarantee, extension criteria, and installation prerequisites.

Guarantee Exclusions and Service Calls

Lists conditions not covered by the guarantee and details for service calls.

Burley G4240 Specifications

General IconGeneral
BrandBurley
ModelG4240
CategoryGas Heater
LanguageEnglish

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