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C-Max CM2 User Manual

C-Max CM2
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USER
MANUAL
The CM2
SIDESCAN
SONAR
SYSTEM
(All configurations except
those using MaxPro software)
Issue 3.6
© C-MAX Ltd 2008

Table of Contents

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C-Max CM2 Specifications

General IconGeneral
BrandC-Max
ModelCM2
CategorySonar
LanguageEnglish

Summary

Summary of Warnings

System Components Overview

Towfish System

The acoustic sensor head that transmits pulses and receives echoes.

Sonar Transceiver (STR)

Surface electronics unit providing power, receiving data, and sending commands to the towfish.

C-Shell Enclosure

Optional waterproof enclosure for the STR, providing waterproof connectors.

C-Case 2 Acquisition Unit

All-in-one data acquisition unit with integral PC, for exposed environments.

C-Case SE Acquisition Unit

All-weather data acquisition unit using a ruggedized laptop PC.

Tow Cables

Single pair of electrical conductors for data and power, offered in soft or steel-armoured types.

System Accessories

Optional items like winches, wing depressors, and brackets are detailed in later sections.

Component Specifications Reference

Major component specifications are listed in Section 15.

System Installation Guide

Data Acquisition Subsystem Setup

Setting up the PC, software, and connecting the STR or C-Shell via USB.

Tow Cable Installation

Guidance on routing, pulley placement, and securing the tow cable.

Securing the Tow Cable

Methods for securing soft tow cables and avoiding damage.

Attaching the Towfish

Steps for connecting the tow cable and safety lanyard to the towfish.

Attaching Safety Lanyard & Cable

Detailed steps for connecting the safety lanyard and tow cable extension to the towfish.

Attaching Towing Bail

Securing the towfish bail arm using a breakable washer and cap screw.

System Operation Check

Verifying system power and towfish energizing/connecting sequence.

Spares and Tools for Installation

Carrying spare breakable washers and the required 5mm hex key for operation.

Survey Planning Guidelines

Survey Plan Preparation

Importance of advance planning for surveys and search operations.

Line Spacing Strategy

Defining frequency, range, and overlap for complete coverage.

Line Direction Considerations

Considerations for survey line direction based on currents and bathymetry.

Towfish Operation Procedures

Pre-launch Checks

Ensuring transducers are angled correctly and the bail is attached.

Transducer Depression Adjustment

Adjusting transducer angle for optimal range or surface reflection reduction.

Wing Depressor Usage

Referencing Section 18 for advice and warnings on using the wing depressor.

Towfish Launch Procedure

Procedures for launching the towfish astern at slow speed, avoiding slack cable.

Flying the Towfish

Setting altitude, locking bottom-tracking, and using force up/down controls.

Recovering the Towfish

Procedure for slowing down, washing, and capping connectors after use.

Towfish Fouling Action

Steps to take if the towfish hits an obstruction and breaks the washer.

Operating Guidelines and Best Practices

Helmsman's Operational Notes

Navigation Guidance

Using the plotter window to show waypoints, tracks, and swept ground.

Steering Quality Impact

Importance of helmsman skill for image quality, straight flight, and avoiding distortions.

Emergency Actions

Procedures for rising towfish, increasing speed, or avoiding propeller entanglement.

Towfish Command Functions

Towfish Command Set Overview

Commands supported by acquisition software for start, stop, range, and bottom-tracking.

Bottom-tracking Controls

Using up/down controls to force indicated altitude for altimeter lock.

Mute Functionality

Disabling acoustic transmissions for diagnostics or interference avoidance.

Shallow Mode Operation

Using towfish at less than normal altitude limit for very shallow water.

Gain Hold and Adjustment

Fixing gain profile, disabling altitude measurement, and adjusting gain.

Sonar Image Interpretation

Water Column and Bottom Image

Understanding the central track line, water column, and bottom echoes.

Highlights and Shadows Analysis

Interpreting dark points (highlights) and light areas (shadows) for object identification.

Image Corrections

Using uncorrected vs. slant-range corrected geometry for safety and measurement.

Causes of Image Defects

Identifying issues like banding, ghosting, wakes, and object distortion.

Routine Maintenance Procedures

Routine Maintenance Tasks

Washing equipment, inspecting the breakable washer, cleaning externals, and lubricating cables.

Replace Breakable Washer

Procedure for replacing the washer securing the tow cable bail assembly.

Storage and Transit Guidelines

Towfish Repair and Replacement

Replacing the Towfish PCB

User-replaceable unit; follow procedures in low/moderate humidity.

Replacing Transducers

Procedure for removing and replacing acoustic transducers, keeping adjuster components.

Tow Cable Repair

Field re-termination using kits; splicing steel-armoured cable not recommended.

Replacing Safety Lanyard

Replacing damaged or worn lanyards with factory-produced items.

Servicing Surface Electronics

Handling sensitive components, avoiding stress on cables/connectors.

Servicing STR Unit

Accessing STR internal parts by removing M3 screws and sliding out the chassis.

Servicing C-Shell Unit

Accessing C-Shell internals by releasing the plastic panel and removing M3 nuts.

Servicing C-Case 2 Unit

Accessing C-Case 2 internals by removing M3 screws on the main panel.

Servicing C-Case SE Unit

Accessing C-Case SE internals by removing M3 screws on the main panel.

Troubleshooting Common Issues

Power-Up and Towfish Start Issues

Checking voltage, connectors, and waiting before trying to start the towfish.

Altimeter and Image Quality Problems

Addressing altimeter lock-on to surface, poor contrast, and unexpected patterns.

Image Interference and Stability

Resolving spots, interference, dark/light bands, and erratic images.

Winch Operation and Other Advice

Checking winch supply, control pendant, and consulting representatives for further help.

System Interface Connectors

Towfish/Tow Cable Interface

Wet end interface details: mechanical and electrical connections.

STR Interface Options

Early and later STR interface types for tow cable and PC link.

C-Shell Interface

PC link and tow cable/power input connectors for the C-Shell.

C-Case 2 Interface Details

Interface details for tow cable, navigation, printer, AC/DC power.

C-Case SE Interface Details

Interface details for PC, power, navigation, counting pulley, and PC power.

Winch/Pulley Interfaces Reference

Referencing sections for interface information on optional winch and pulley accessories.

Component Specifications

Towfish Specifications

Operating depth, frequencies, ranges, speed, pulse rates, beamwidths, and dimensions.

STR Specifications

USB interface, analog outputs, dimensions, power, and environmental ratings.

C-Shell Specifications

Waterproof housing specs: interfaces, dimensions, weight, power, and environment.

C-Case 2 Specifications

CPU, interfaces, dimensions, weight, power, and environmental ratings.

C-Case SE Specifications

PC type, external interfaces, dimensions, weight, power, and environmental ratings.

Tow Cable Specifications

Types, diameter options, armoured/soft construction, and weak link details.

CM2-WIN-300 Winch Operation

Winch Introduction

Purpose of the portable winch for handling steel-armoured tow cable.

Winch Installation

Securing the winch, power supply requirements, and fuse ratings.

Overload Clutch Adjustment

Adjusting the clutch tension for slipping torque under load.

Soft Start Feature

Description of the soft start circuit for minimizing motor surge current.

Temperature Alarm

Audible alarm protecting the winch motor from excessive temperatures.

Signal Cable Connection

Connecting the signal cable from the winch to STR or C-Case.

Control Pendant Functions

Interlocked switches for wind in/out operation.

Winch Specifications

Capacity, power, construction, dimensions, weight, and environment.

Replacing Tow Cable on Winch

Tools and steps for removing the old cable and installing a new one.

Winch Disassembly and Reassembly

Detailed steps for disassembling and reassembling the winch drum and components.

Accessing Winch Drive Components

Components beneath the motor cover: relays, soft-start, fan, and temperature alarm.

Winch Circuit Schematic

Diagram showing the electrical connections of winch components.

SK172 & SK172E Winch Operation

Emergency Drum Release

Using a key to release the drum for hand rotation in emergencies.

Replacing SK172 Tow Cable

Steps for replacing the tow cable on SK172/SK172E winches.

SK172 Winch Cross-Section

Diagram illustrating the cross-section and components of the SK172 winch.

SK172 Control Pendant Connections

Connections for the control pendant's winding buttons and common power.

Wing Depressor Installation and Use

Wing Depressor Introduction

Purpose of the depressor to counter towfish drag and keep it at desired depth.

Fitting Wing and Tail

Attaching the wing clamp and tail using the drop-nose pin.

Launching with Wing

Using wing handles for lowering/recovering; caution about forward glide.

Towing with Wing

Effect of wing on towfish depth and cable tension; reducing winch power consumption.

Depth Performance Comparison

Graph showing depth vs. scope with and without wing, and tow speed effects.

Pulleys and Counting Pulley System

Pulley Types

Descriptions of Type O, S, and L pulleys and their suitability for different cables.

Cable Guides for Pulleys

Optional guides to prevent PU cables riding up on pulley rims.

Counting Pulley Function

Purpose of the counting pulley to display and record tow cable scope.

Installing Counting Pulley

Connecting sensor to PC serial port, installing software, and routing cable.

Polemount Bracket Installation

Polemount Bracket Introduction

Using rigid overside mount as an alternative to towing; pros and cons.

Fitting the Polemount Bracket

Attaching the bracket to the pole and securing the terminator extension.

USBL Transponder Bracket

USBL Bracket Introduction

Purpose of the bracket to hold a USBL transponder securely to the terminator.

Fitting the USBL Bracket

Securing the bracket to the terminator and the transponder to the bracket.

Towfish Sensors

Heading and Depth Sensor Information

Use of heading for target correction, pitch/roll for towing indication, depth estimation.

Fitting the Heading Sensor

Instructions for installing the optional heading sensor and extension to the towfish PCB.

Towfish Depth Sensor

Optional sensor requiring bulkhead replacement; connects to J8 on PCB.

ROV and AUV Configurations

ROV Configuration Details

Using the CM2 system on ROVs, with transducers mounted on the vehicle.

ROV-mounted Component Setup

Powering the ROV bottle and telemetry link via umbilical.

AUV Configurations

Suitability for AUVs; configurations are outside the scope of this manual.

Product Warranty Information

Warranty Scope and Duration

36-month warranty for CM2 components, 12 months for cables/winches.

Warranty Limitations

Exclusions for misuse, unauthorized repair, and normal wear and tear.

Fault Reporting and Returns

Procedures for reporting faults and returning items for inspection or repair.

Warranty Transferability

Benefits of warranty are fully transferred to the current legal owner.