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Cagiva V RAPTOR 1000 - User Manual

Cagiva V RAPTOR 1000
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V - RAPTOR 1000
CARATTERISTICHE - USO - MANUTENZIONE
SPECIFICATIONS - OPERATION - MAINTENANCE
CARACTERISTIQUES - UTILISATION - ENTRETIEN
MERKMALE - GEBRAUCH - WARTUNG
CARACTERISTICAS - USO - MANTENIMIENTO
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Summary

Useful Information for the User

Safety Gear

Always wear a correctly fastened safety helmet and suitable clothes before driving.

Motorcycle Control

Keep both hands on the handlebar and both feet on the footrests for control.

Driving Safely

Drive according to your capability to avoid accidents.

Weather Driving

Pay special attention when driving in adverse weather conditions.

Weight Limits

Never exceed the maximum allowed weight to ensure stability and safety.

Accessory Mounting

Mount accessories centrally and low to maintain vehicle balance.

Vehicle Modifications

Do not change the vehicle's structure as it may be unsafe or illegal.

Recommended Maintenance Procedures

Warranty Compliance

The warranty card must be completed and sent to the manufacturer within 10 days of purchase.

Side Indications

Side indications refer to the rider's left and right when seated.

Identification Data

Motorcycle Serial Number

Motorcycle serial number is stamped on the steering column right side.

Engine Serial Number

Engine serial number is stamped on the lower part of the half casing.

Color Code

Color code is stamped on a plate inside the battery compartment.

Type-Approval Data

Type-approval data is stamped on a plate on the steering column.

Keys

Ignition and Steering Lock

The key operates the ignition switch and steering lock.

Fuel Tank Cap Lock

The key operates the lock of the fuel filler cap.

Saddle Lock

The key operates the saddle lock.

Technical Data

Engine

Technical specifications for the engine, including type, cooling, bore, stroke, displacement, compression ratio, and starting method.

Timing System

Details on the valve system, camshafts, and drive mechanism.

Tappets Clearance

Cold tappet clearance values for intake and exhaust valves.

Ignition

Ignition type, spark plug model, and electrode gap specification.

Fuel System

Fuel system type, indicating indirect electronic injection with one injector per cylinder.

Lubrication

Primary Drive

Details of the primary drive, including pinion and gear teeth count, and ratio.

Transmission

Transmission type and gear ratios for all speeds.

Secondary Drive

Specifications for the secondary drive, including sprockets and chain.

Final Ratios

Total transmission ratios for each gear.

Frame

Front Suspension

Details about the front suspension, including type, fork diameter, and travel.

Rear Suspension

Description of the rear suspension, including type and wheel stroke.

Front Brake

Front brake type, disc diameter, and caliper type.

Rear Brake

Rear brake type and disc diameter.

Front Rim

Front rim type and dimensions.

Rear Rim

Rear rim type and dimensions.

Front Tire

Rear Tire

Rear tire type and dimensions, including cold inflation pressure for single rider and with passenger.

Dimensions, Weight, Capacities

Wheelbase

The distance between the front and rear wheel axles.

Overall Length

The total length of the motorcycle from front to rear.

Overall Width

The maximum width of the motorcycle.

Overall Height

The maximum height of the motorcycle.

Saddle Height

The height of the seat from the ground.

Minimum Ground Clearance

The minimum distance between the lowest point and the ground.

Dry Weight

The weight of the motorcycle without any fluids.

Fuel Tank Capacity

The total volume the fuel tank can hold.

Fuel Reserve

The amount of fuel remaining when the reserve light illuminates.

Engine Oil Capacity

The oil capacity for the engine, including and excluding the filter.

Fork Oil Capacity

The oil capacity for each fork leg.

Table for Lubrication

Engine, Transmission, Primary Drive Oil

Specifies the recommended oil for the engine, gearbox, and primary drive.

Brake Fluid

Specifies the recommended brake fluid type.

Grease Lubrication

Specifies the recommended grease for lubrication points.

Chain Lubrication Oil

Specifies the recommended oil for chain lubrication.

Front Fork Oil

Specifies the recommended oil for the front fork.

Feeding System

Refueling Procedure

Step-by-step instructions for filling the fuel tank.

Fuel Level Indicator

Explanation of the fuel level indicator and reserve sensor operation.

Fuel Tank Disassembly

Cooling

Cooling System

Describes the cooling system components and operation.

Checking Coolant Level

Procedure to check the coolant level in the expansion tank.

Controls

Starter Device

Explanation of the starter device's function and operation.

Starter Use Warning

Warning against prolonged use of the starter to prevent overheating and pollution.

Ignition Switch with Steering Lock - Warning Lights - Instruments

Ignition Switch Positions

Explains the four positions of the ignition switch: ON, OFF, P, and LOCK.

Driving Caution

Caution against changing dashboard functions while driving.

Engine and Key Operations

Engine Operation Check

Checks for correct engine operation using lights and sounds.

Key Security

Always remove the key when leaving the motorcycle unattended and how to obtain a spare.

Vehicle Security

Always remove the key when leaving the motorcycle unattended.

Dashboard Indicators

Dashboard Indicators

Explains various indicator lights on the dashboard.

Handlebar Controls R.H. Side

Engine Start Button

Button for starting the engine.

Engine Start;Stop Switch

Switch to start and stop the engine.

Lights Switch

Controls for turning lights on/off and selecting beam.

Throttle Control

Controls acceleration via the twist grip.

Front Brake Lever

Lever for operating the front brake.

Handlebar Controls L.H. Side

Passing Light

High beam flash with automatic return.

Headlight Beam Control

Controls for switching between high and low beam.

Turn Indicators

Controls for turn signals with automatic return.

Horn

Activates the acoustic warning horn.

Starter Device

Device for starting the engine.

Clutch Lever

Lever for operating the clutch.

Rear Brake Control

Rear Brake Pedal

Location and function of the rear brake foot pedal.

Braking Performance

Tips for maximizing braking performance and avoiding sharp braking in poor conditions.

Gear Shift

Gear Shift Operation

How to shift gears up and down, including releasing the lever.

Neutral Position

Location and engagement of the neutral position (N).

Gear Lever Adjustment

How to adjust the gear lever position for rider preference.

Riding

Controls Familiarization

Read controls section before riding if unfamiliar.

Preriding Checks

General inspection checklist before riding the motorcycle.

Engine Start

Cold Start Procedure

Step-by-step instructions for starting a cold engine.

Ventilation Warning

Warning to start the vehicle in well-ventilated areas due to harmful exhaust gases.

Riding Operations

Starter Lever Operation

Instructions on using the starter lever and when not to use it.

Post-Start Warm-up

Wait a few seconds after starting for oil circulation and warm-up.

Riding Operations

Steps for starting to ride, engaging gears, and accelerating.

Riding Techniques and Warnings

Shifting to Lower Gears

How to shift to lower gears, emphasizing clutch use.

Stopping the Vehicle

Procedure for stopping the vehicle, including shifting to low gear and using brakes.

Engine Shutdown

How to turn off the engine by closing throttle and turning the ignition key.

Key Security Warning

Warning not to leave the key in the 'ON' position with the engine off.

Exhaust System Caution

Caution to avoid touching hot exhaust silencers.

Descending Slopes

Important warning against descending slopes with the engine off.

Speedometer, Odometer, Thermometer

Instrument Display Functions

Explains the four main functions of the instrument display: total odometer, trip odometers, and thermometer.

Trip Odometer Control

How to change display functions and reset trip odometers.

Indicator Lights

Water Temperature Indicator

Explanation of the water temperature display and related warning lamps.

Oil Level Indicator

Explanation of the "OIL" warning light and how to check the oil level.

Attention

Injection System Failure

How the display and warning lights indicate injection system failure.

CHEC Display

Indicates checks for engine stop switch, neutral gear, and side stand.

CHEC Display Checks

Further checks for ignition fuse and cable connections if "CHEC" persists.

Trouble Shooting

Dealer Consultation

Recommend consulting a dealer for troubleshooting, especially under warranty.

Motor Does Not Start

Steps to check when the engine does not start.

Checking the Clutch Lever Switch

How to check the clutch lever switch for failure or blockage.

Checking the Fuel Level

How to check fuel level indicator and ensure sufficient fuel.

Checking the Ignition System

Spark Plug Check

Procedure to check spark plugs for spark and condition.

Spark Plug Handling Caution

Caution about checking spark plugs with a cold engine and avoiding contact with cooling parts.

The Engine Stops

Engine Stops Checks

Checks for fuel level, coolant indicator, spark plug intermittent spark, idle speed, and fuses.

Instructions for Running-in Period

Break-in Period Rules

Emphasizes the importance of following break-in rules for engine longevity.

First 800 Km

Specific RPM limits and riding advice for the initial 800 km.

Riding for Break-in

Suggests varied riding conditions and routes for effective break-in.

Rational Break-in

Reiterates the necessity of not exceeding 5000 RPM for a proper break-in.

Break-in Period Recommendations

Break-in Recommendations

Do not accelerate violently or maintain high RPMs, especially uphill.

Further Recommendations

Frequently inspect and lubricate the drive chain.

From 800 to 1600 Km

Performance can increase, but do not exceed 7500 RPM during this period.

Extended Break-in

Extend break-in period to 2500 miles if long journeys haven't been made.

Break-in Accuracy Impact

Rigorous break-in leads to longer engine life and fewer service needs.

Periodic Maintenance

Break-in Maintenance

Scrupulously observe maintenance operations during the break-in period.

Warranty Compliance

Non-compliance with break-in rules invalidates warranty and releases CAGIVA from liability.

Periodic Maintenance Importance

Importance of regular servicing for longevity, performance, and dealer expertise.

Maintenance Schedule Overview

Overview of items requiring service at specified intervals.

Service Recommendations

Follow all recommended service operations for safe and optimal motorcycle operation.

Maintenance Schedule

Engine Oil

Check/replace/lubricate engine oil at specified intervals.

Oil Filter Cartridge

Replace oil filter cartridge at specified intervals.

Throttle Control

Check and adjust throttle control at specified intervals.

Secondary Gearing Chain

Check tension, lubricate, and adjust the secondary chain.

Spark Plugs

Check spark plugs at specified intervals.

Steering

Check steering bearing play at specified intervals.

Tyres

Check tire pressure and tread condition.

Tappets Play

Adjust and check tappet play.

Brakes

Check brake fluid level and pad wear.

Brake Fluid

Replace brake fluid every 2 years.

Air Filter

Replace air filter at specified intervals.

Brake Disks

Check brake disk wear.

Pinion, Chain, Ring

Check wear of pinion, chain, and ring.

Fork Oil

Replace fork oil every 2 years.

Throttles Synchronization

Check and adjust throttle synchronization.

Clutch

Check clutch.

Coolant

Replace coolant every 2 years.

Fuel Feeding Line

Check fuel feeding line.

Brake Pipes

Inspect brake pipes.

Brake Pipes Replacement

Replace brake pipes every 4 years.

Bolts and Nuts

Tighten bolts and nuts.

Clutch Cover Screws

Tighten clutch cover screws to specified torque.

Engine

Checking Engine Oil Level

Procedure to check engine oil level using the sight glass.

Engine Oil and Filter Cartridge Change

Engine Oil and Filter Change

Step-by-step instructions for changing engine oil and filter cartridge, including torque specs.

Oil Disposal

Caution about used oil being harmful to the environment and recommending a service network.

Oil Change Conditions

Perform operations with a warm engine and do not overfill.

Throttle Adjustment

Throttle Adjustment

Procedure for adjusting throttle opening and closing transmissions.

Throttle Adjustment Check

Check for engine speed variations when steering after adjustment.

Idle Speed Adjustement

How to adjust the engine's idle speed.

Air Filter

Air Filter Access and Cleaning

How to access and clean the air filter using compressed air.

Air Filter Replacement

Recommended replacement interval for the air filter.

Air Filter Importance

Importance of keeping the air filter efficient for engine power and preventing overheating.

Air Filter Usage

Warning against starting the engine without the air filter.

Spark Plug

Spark Plug Maintenance

Steps for removing, cleaning, gapping, and replacing spark plugs.

Spark Plug Handling Caution

Caution about checking spark plugs with a cold engine and avoiding contact with cooling parts.

Chassis

Lubricating the Chain

Instructions for lubricating the chain at specified intervals.

Drive Chain Adjustment

Procedure for checking and adjusting chain tension.

Chain Assembly Warning

Warning not to mount a new chain on worn sprockets or crown.

Front Brake Adjustment

Front Brake Lever Adjustment

Instructions for adjusting the front brake lever position for personal preference.

Rear Brake Adjustment

Rear Brake Pedal Adjustment

Procedure for adjusting the rear brake pedal's idle stroke.

Checking Brake Pad Wear

Brake Pad Wear Check

Procedure to check brake pad wear, including thickness limits and disassembly.

Brake Service Expertise

Recommends professional service for brake pad replacement due to required tools and expertise.

Front Brake Pad Removal

Steps to remove and reassemble front brake pads.

Rear Brake Pad Removal

Rear Brake Pad Removal

Steps to remove rear brake pads, including caliper removal and pin extraction.

Brake Fluid Level Check

Brake Fluid Level Check

Procedure to check front and rear brake fluid levels in reservoirs.

Brake Fluid Corrosivity

Warning about brake fluid corrosivity and first aid for contact.

Important

Air Bleeding of Braking Systems

Procedure and intervals for bleeding brake systems, recommended for dealer service.

Shock Absorber Spring Load Adjustment

Spring Preload Adjustment

How to adjust the spring preload using the adjuster nut.

Damping Force Adjustement

Standard calibration for compression and extension damping.

Suspension Adjustment Warning

Warning about unequal suspension adjustment affecting handling and stability.

Front Suspension

Fork Oil Level Check

Procedure to check the oil level inside the fork strms.

Changing Fork Oil

Procedure for changing fork oil, recommending dealer service.

Front Suspension Adjusting

Spring Preload

Standard calibration for spring preload adjustment.

Extension Damping

Standard calibration for extension damping adjustment.

Compression Damping

Standard calibration for compression damping adjustment.

Suspension Adjustment Warning

Warning about unequal suspension adjustment affecting handling and stability.

Removing Front Wheel

Front Wheel Removal Procedure

Steps to remove the front wheel, including brake calipers, spindle, and bush.

Removing Rear Wheel

Rear Wheel Removal Procedure

Steps to remove the rear wheel, including chain and sprocket removal.

Tires

Tire Inflation and Inspection

Importance of correct tire inflation and regular inspection.

Tire Wear and Replacement

Guidelines for tire wear and when to replace tires based on tread depth.

Electric Components; Electric System

Generator

Specifications for the three-phase AC generator.

Ignition System

Details about the transistorized current ignition system.

Electric Starting Motor

Information on the electric starting motor.

Headlight Assembly

Details about the headlight assembly, including bulbs.

Dashboard Components

Information on dashboard bulbs and warning lights.

Turn Indicators

Specifications for turn indicator bulbs.

Battery Specifications

Battery type and capacity.

Fuse Specifications

Types and ratings of fuses used in the electrical system.

Accessing Fuse Box

How to access the fuse box cover.

Tail Light and License Plate Lamp

Specifications for tail light and license plate lamp bulbs.

Important

Fuse Check

Periodically check fuses to prevent contact oxidation.

Bulb Replacement

Ensure replacement bulbs match specifications for voltage and wattage.

Fuse Usage Warning

Warning against using non-recommended fuses or materials that could damage the system.

Battery

Battery Maintenance

Battery is sealed and maintenance-free; periodic charge checks are recommended.

Battery Storage

Advice on storing the battery when the vehicle is unused for long periods.

Accessing the Battery

Steps to access the battery by removing the saddle and related components.

Battery Charging

How to charge the battery if the motorcycle remains inactive.

Battery Charger

Battery Charging Procedure

Detailed steps for charging a battery using a constant voltage charger, including connection order and voltage checks.

Headlamp Bulb Replacement

Headlamp Bulb Replacement Procedure

Steps to access and replace headlamp bulbs, including fairing removal.

Halogen Bulb Handling

Caution not to touch halogen bulb glass with bare hands.

Replacing the Instrument Panel Bulbs

Instrument Panel Bulb Replacement

Steps to access and replace bulbs for warning lights and instrument illumination.

Front and Rear Turn Indicators

Turn Indicator Bulb Replacement

Procedure to replace turn indicator bulbs.

Changing Tail Lamp and Number Plate Bulbs

Tail Lamp and License Plate Bulb Replacement

Steps to replace tail light and license plate bulbs.

Headlight Alignment

Headlight Alignment Procedure

Steps to check and adjust headlight beam alignment.

Tools

Tool Kit Contents

Lists all the tools provided in the maintenance kit.

Prolonged Inactivity

Storage Recommendations

Steps to prepare the motorcycle for prolonged periods of inactivity.

Motorcycle Care

Motorcycle Cleaning Procedure

General instructions for washing the motorcycle, including what to avoid.

List of Wire Diagram Colors

Red

Color code R.

Yellow

Color code Y.

Blue

Color code B.

Green

Color code G.

White

Color code W.

Black

Color code Bk.

Pink

Color code P.

Violet

Color code V.

Light Blue

Color code Lb.

Grey

Color code Gr.

Orange

Color code O.

Brown

Color code Br.

Cagiva V RAPTOR 1000 Specifications

General IconGeneral
Engine TypeV-twin, 4-stroke
Displacement996 cc
Transmission6-speed
Fuel SystemElectronic Fuel Injection
Cooling SystemLiquid cooled
FrameSteel trellis
Front SuspensionUpside-down telescopic fork
Rear Suspensionmonoshock
Front BrakesDual disc
Rear BrakesSingle disc

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