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Cagiva Elefant 650 USA - User Manual

Cagiva Elefant 650 USA
136 pages
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Table of Contents

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Summary

SPECIFICATIONS

DESMODROMIC VALVE GEAR SYSTEM

Details the famous Ducati Desmodromic valve gear system.

VALVE TIMING

Specifies valve timing for intake and exhaust.

TRANSMISSION SPECIFICATIONS

Details transmission type, clutch, gears, and ratios.

FRAME AND DIMENSIONS

Describes frame type, dimensions, and key measurements.

FLUIDS AND GREASE

Specifies types and capacities of fluids and grease.

TORQUE

ENGINE TORQUE SPECIFICATIONS

Lists torque specifications for engine parts.

CHASSIS TORQUE SPECIFICATIONS

Lists torque specifications for chassis components.

THREAD TORQUE VALUES

Provides torque values for coarse and fine threaded fasteners.

MAINTENANCE

PERIODIC MAINTENANCE CHART

Outlines scheduled maintenance tasks based on mileage.

ADJUSTMENTS

CARBURETOR SYNCHRONIZATION AND IDLE

Guides on synchronizing carburetors and setting idle speed.

THROTTLE AND CLUTCH CABLE ADJUSTMENT

Procedures for adjusting throttle and clutch cables.

DRIVE CHAIN ADJUSTMENT

Instructions for adjusting the drive chain tension.

STEERING HEAD BEARINGS ADJUSTMENT

Steps to adjust steering head bearing play for safety.

GENERAL OPERATION

SEAT AND BODYWORK REMOVAL

Steps to remove seat, side covers, and air filter box.

FUEL AND BATTERY REMOVAL

Procedures for removing the fuel tank and battery.

EXHAUST AND CLUTCH HOSE REMOVAL

Instructions for removing exhaust silencer and clutch hose.

DRIVE CHAIN AND ENGINE REMOVAL

Procedures for drive chain and engine removal from frame.

ENGINE DISASSEMBLY

ENGINE LUBRICATION AND OIL CHANGE

Details the lubrication system and oil change procedure.

BELT AND PULLEY REMOVAL

Instructions for removing belts and pulleys.

CYLINDER HEAD AND CYLINDER DISASSEMBLY

Steps for disassembling the cylinder head and cylinder.

CLUTCH ASSEMBLY DISASSEMBLY

Procedures for disassembling the clutch assembly.

ENGINE OVERHAULING

CLEANING AND MEASURING COMPONENTS

Guidelines for cleaning parts and measuring cylinder.

PISTON AND CONNECTING ROD OVERHAUL

Procedures for piston, rings, and con-rod overhauling.

CRANKSHAFT INSPECTION AND GRINDING

Steps for inspecting and grinding the crankshaft.

CYLINDER HEAD AND VALVE OVERHAUL

Procedures for overhauling cylinder head and valves.

CARBURETOR OVERHAUL

Detailed steps for overhauling the carburetor.

ENGINE RE-ASSEMBLY

VALVE AND ROCKER ARM INSTALLATION

Procedures for installing valves and rocker arms.

CRANKSHAFT AND GEAR SHAFT INSTALLATION

Steps for installing crankshaft and gear shafts.

CRANKCASE ASSEMBLY

Procedures for assembling the crankcases.

CLUTCH ASSEMBLY RE-ASSEMBLY

Steps for re-assembling the clutch.

CAMSHAFT TIMING AND BELT INSTALLATION

Procedures for camshaft timing and belt installation.

SUSPENSIONS AND WHEEL

FRONT SUSPENSION COMPONENTS AND REMOVAL

Details on front suspension parts and removal.

FRONT FORK OIL CHANGE

Instructions for changing the oil in the front forks.

REAR SUSPENSION AND SHOCK ABSORBER

Information on rear suspension and shock absorber removal.

WHEEL AND TIRE SERVICE

Procedures for wheel and tire maintenance and removal.

WHEEL BEARING REPLACEMENT

Steps for replacing wheel bearings.

HYDRAULIC CONTROL CLUTCH RELEASE

HYDRAULIC CLUTCH FLUID DRAIN AND CHANGE

Procedures for draining and changing clutch fluid.

MASTER CYLINDER OVERHAUL

Steps for overhauling the hydraulic clutch master cylinder.

BLEEDING THE CLUTCH

Procedure for bleeding the hydraulic clutch system.

BRAKES

BRAKE SYSTEM OVERVIEW

Description of the hydraulic disc brake system.

BRAKE PAD AND DISC SERVICE

Procedures for brake pad and disc maintenance.

BRAKE FLUID DRAIN AND CHANGE

Steps for draining and changing brake fluid.

CALIPER AND MASTER CYLINDER OVERHAUL

Procedures for overhauling brake calipers and master cylinders.

BLEEDING THE BRAKES

Procedure for bleeding the hydraulic brake system.

ELECTRIC SYSTEM

WIRING DIAGRAMS

Overall and ignition system wiring diagrams.

BATTERY MAINTENANCE AND TESTING

Procedures for battery maintenance, charging, and testing.

IGNITION SYSTEM COMPONENTS

Testing ignition coils and spark plugs.

IGNITION TIMING INSPECTION

Steps to inspect ignition timing advance.

TROUBLESHOOTING GUIDE

ENGINE STARTING PROBLEMS

Causes and remedies for engine starting difficulties.

LIGHTING SYSTEM ISSUES

Troubleshooting steps for non-functional lights.

ENGINE PERFORMANCE PROBLEMS

Diagnosing and fixing engine misses and low power.

STARTER MOTOR FAULTS

Remedies for a non-operational starter motor.

SPECIFIC TOOLS

SPECIAL TOOL IDENTIFICATION

Lists special tools required for maintenance with codes.

Cagiva Elefant 650 USA Specifications

General IconGeneral
Displacement644 cc
Bore x Stroke100 mm x 82 mm
InductionCarburetor
IgnitionElectronic
StartingElectric
Transmission5-speed
Final DriveChain
Rear SuspensionMonoshock
Front BrakesSingle disc
Rear BrakesSingle disc
Front Tire90/90-21
Rear Tire130/80-17
Torque54 Nm
FrameSteel
Front SuspensionTelescopic forks
Fuel Capacity20 liters
Seat Height860 mm
Engine TypeSingle-cylinder, four-stroke
Max Power50 hp

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