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Campbell Hausfeld DC040500 User Manual

Campbell Hausfeld DC040500
60 pages
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4.6 Gallon Twin Stack Quiet Air Compressor
Operating Instructions and Parts Manual
Model: DC040500
IN642300 11/16
© 2016 Campbell Hausfeld
A Marmon/Berkshire Hathaway Company
EN
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Campbell Hausfeld DC040500 Specifications

General IconGeneral
BrandCampbell Hausfeld
ModelDC040500
CategoryAir Compressor
LanguageEnglish

Summary

Before You Begin

Product Description

Overview of the Campbell Hausfeld quiet, oilless compressor, highlighting its durability and ease of use for home and workshop applications.

Unpacking and Inspection

Instructions for unpacking the unit, inspecting for transit damage, and checking for loose or missing parts.

General Safety Instructions

Safety Warning System Overview

Explanation of the safety alert symbol and user's responsibility to understand and follow all safety information.

Safety Guidelines and Symbols

Defines safety alert symbols (Danger, Warning, Caution, Notice) and their meanings for hazard identification.

General Safety Instructions (Continued)

Safety Symbols Identification

Illustrates and defines various safety symbols used throughout the manual to alert users to potential hazards.

California Proposition 65 Warnings

Warns about chemicals in the product known to the State of California to cause cancer and birth defects.

Important Safety Precautions

Crucial safety advice for assembling, installing, operating, and maintaining the compressor.

General Safety Instructions (Continued)

Spraying Safety Precautions

Safety advice for spraying combustible liquids, emphasizing fire and explosion risks and ventilation needs.

Specifications

Motor and Performance Specifications

Details motor HP, tank capacity, air delivery, pressure ratings, and RPM for the compressor.

Compressor Dimensions

Lists the physical dimensions of the compressor, including length, width, and height.

Getting to Know Your Compressor

Understanding Air Pressure and Volume

Defines PSI, SCFM, Air Delivery, and Air Tank Capacity for understanding tool requirements.

Electrical Specifications Explained

Explains Amperage, Voltage, and the Cut-in/Cut-off Pressure of the compressor.

Pressure Switch Functionality

Describes the operation of the Auto On/Off pressure switch for motor control.

Getting to Know Your Compressor (Continued)

Component Functions and Descriptions

Explains the function of various components like Regulator, Handle, Safety Valve, Check Valve, and Gauges.

Motor Specs and Electrical Requirements

Details power supply specifications and motor characteristics for the compressor.

General Electrical Connections

Grounding Instructions and Safety

Explains the importance and method of grounding the unit for electrical safety and shock prevention.

Motor Specs and Electrical Requirements (Continued)

Extension Cord Guidelines

Guidance on selecting and using appropriate gauge and type of extension cords for safe operation.

Plugs and Receptacles Compatibility

Information on plug compatibility, receptacle requirements, and potential adjustments needed.

Electrical Installation and Wiring Best Practices

Covers safe electrical installation and wiring practices in accordance with local and national codes.

Installation Procedures

Initial Setup and Break-in

Steps for initial compressor setup and the required break-in procedure before first use.

Operating Your Compressor

Pre-Operation Checks and Procedure

Daily checks before starting and step-by-step instructions for operating the compressor.

Maintenance Procedures

ASME Safety Valve Check

Instructions on how to test and maintain the ASME safety valve for proper function.

Drain Tank Maintenance

Procedure for draining moisture from the tank daily to prevent corrosion.

Maintenance Procedures (Continued)

Cleaning the Compressor Unit

Instructions for cleaning dust and dirt from the motor, tank, and cooling fins.

Air Filter Servicing

How to check, clean, or replace the air filter for optimal performance.

Lubrication Requirements

Notes that this is an oilless type compressor requiring no lubrication.

Storage and End of Operation

Steps for safely storing the compressor and associated accessories.

Technical Service Contact

Information on where to find additional support and service for the product.

Troubleshooting Common Issues

Compressor Fails to Start

Symptoms and corrective actions for a compressor that will not run.

Slow or Stalled Motor Operation

Troubleshooting steps for a motor that hums but runs slowly or stalls.

Frequent Fuse or Breaker Tripping

Causes and fixes for fuses blowing or circuit breakers tripping repeatedly.

Thermal Overload Protector Activation

Troubleshooting for the thermal overload protector cutting out repeatedly.

Air Tank Pressure Loss After Shutdown

Issues causing air tank pressure to drop after the compressor shuts off.

Moisture in Discharge Air

Causes and solutions for excessive moisture in the compressor's discharge air.

Compressor Runs Continuously

Troubleshooting steps for a compressor that runs continuously without shutting off.

Excessive Compressor Vibration

Identifies causes and provides fixes for unusual vibration during compressor operation.

Reduced Air Output Performance

Diagnosing and resolving issues related to lower than normal air output.

Repair Parts List

Limited Warranty Information

Warranty Coverage and Duration

Details the warranty period and what specific parts and labor are covered by the warranty.

Warranty Exclusions and Limitations

Lists items and conditions not covered by the limited warranty, including wear items and misuse.

Purchaser and Warrantor Responsibilities

Outlines the duties of both the buyer (proof of purchase) and seller (repair/replacement) under warranty.

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