Campbell Hausfeld Vertical User Manual

Stationary
Air Compressor
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
Air compressor units are intended to
provide compressed air to power
pneumatic tools and operate spray guns.
The pumps supplied are oil lubricated. A
small amount of oil carryover is present
in the compressed air stream.
Applications requiring air free of oil or
water should have the appropriate filter
installed. The air compressor unit must
be mounted as described in the
instructions on a solid floor. Any other
use of these units will void the warranty
and the manufacturer will not be
responsible for problems or damages
resulting from such misuse.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
NOTICE
!
CAUTION
!
WARNING
!
DANGER
Operating Instructions Vertical Models
tighten fittings, bolts, etc., before
putting unit into service.
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
1. Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
2. Follow all local electrical and safety
codes as well as in the United
States, the National Electrical Codes
(NEC) and Occupational Safety and
Health Act (OSHA).
!
WARNING
IN227706AV 2/11© 2011
Breathable Air Warning
This compressor/pump is NOT
equipped and should NOT be used
“as is” to supply breathing quality
air. For any application of air for
human consumption, you must fit
the air compressor/pump with
suitable in-line safety and alarm
equipment. This additional
equipment is necessary to properly
filter and purify the air to meet
minimal specifications for Grade D
breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 -
1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties are void, and Campbell
Hausfeld disclaims any liability
whatsoever for any loss, personal
injury or damage.
!
DANGER
3. Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
4. Keep visitors away and NEVER allow
children in the work area.
5. Wear safety glasses and
use hearing protection
when operating the
unit.
6. Do not stand on or use the unit as
a handhold.
7. Before each use, inspect compressed
air system and electrical
components for signs of damage,
MANUAL
Figure 1
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
See Warranty on page 8 for important information about commercial use of this product.

Campbell Hausfeld Vertical Specifications

General

Brand	Campbell Hausfeld
Model	Vertical
Category	Air Compressor
Language	English

Summary

Operating Instructions

Description

Provides details on air compressor units, their intended use, and pump lubrication.

Safety Guidelines

Explains safety symbols (Danger, Warning, Caution, Notice) and their meanings for safe operation.

Unpacking

Instructions for inspecting the unit for any damage that may have occurred during transit.

General Safety

Details crucial safety precautions for operating air compressors and related systems.

Breathable Air Warning

Warning that the compressor is not for breathing air without proper filtration and safety equipment.

DISCLAIMER OF WARRANTIES

States warranty void if used for breathing air without proper equipment.

SPRAYING PRECAUTIONS

Safety measures to take when using the compressor for spraying operations.

INSTALLING A SHUT-OFF VALVE

Guidance on installing a shut-off valve on the tank's discharge port for air flow control.

PIPING

Specifies requirements for piping, hoses, and pressure ratings for compressed air systems.

Electrical Installation

Instructions and warnings regarding electrical connections, grounding, and wiring for the unit.

Electrical Connection

Details electrical connection requirements for units with line cords and dual voltage motors.

GROUNDING INSTRUCTIONS

Comprehensive instructions on product grounding, plug types, and outlet compatibility for safety.

DUAL VOLTAGE MOTORS (SOME MODELS)

Information on converting dual voltage motors between 120V and 240V configurations.

Assembly

Lists additional hardware needed and instructions for installing oil drain extensions.

LUBRICATION

Instructions for filling the pump with the correct type and amount of oil before operation.

MOISTURE IN COMPRESSED AIR

Explains the formation of moisture in compressed air and its impact on painting and sandblasting.

Operation

Step-by-step guide for starting up the air compressor unit.

START-UP

Procedures for initial startup, including oil filling, valve operation, and break-in period.

Maintenance

General maintenance procedures, including safety warnings before servicing.

FOR EFFICIENT OPERATION

Tests to verify safety valve operation and general maintenance schedule adherence.

DRIVE BELT

Instructions on checking and adjusting the compressor's drive belt tension.

TO ADJUST DRIVE BELT

Detailed steps for removing the belt guard, loosening motor fasteners, and adjusting belt tension.

MAINTENANCE SCHEDULE

A schedule outlining daily, weekly, monthly, and quarterly maintenance tasks.

STORAGE

Guidelines for storing the compressor unit in a cool, dry place when not in use.

Troubleshooting Chart

Lists common symptoms, possible causes, and corrective actions for compressor issues.

Noise and Vibration Issues

Addresses common causes and solutions for excessive noise and vibration problems.

Performance and Air Quality Issues

Solutions for issues like oil in air, water condensation, and motor performance problems.

Pressure and Electrical Issues

Troubleshooting for tank pressure loss, switch malfunctions, and circuit breaker trips.

Limited Warranty

Warranty Coverage and Exclusions

Details what is covered, what is not, and warranty exclusions for parts and labor.

Purchaser and Warrantor Responsibilities

Outlines duties of both the warrantor and the purchaser regarding warranty claims.