Campbell Hausfeld IRONFORCFe WL6500 series User Manual

Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observ ng all safety
information. Faiiure to comply with instructions could result in personal injury and/or property
damagel Retain instructions for future reference.
Oilless Air
IRONFORCF__ Compressors
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These
compressors power spray guns, impact
wrenches and other tools. These units
operate without oil.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information isprovided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
an Imminently
hazardous situation which, ff not
avoldee_ WILL resu/f In deafh or serious
Injury.
Wanllng Indicates
a potentially
hazardous situation whlo% if not
avolde_ COULD result In death or
s_Hous injury.
Carrion Indl¢'.ates a
potenffally
hazardous situation whk_ if nor
avolde_ MAY _lsuif ln mltmr or
moderate InJu_.
t NOTICE t _--._dlcate,
Important
Information, that If not followeeL MAY
cause damage tu equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543_o400 for customer
@
O DO NOT RETURN THE
PRODUCT TO THE
RETAILERI
Information '_l_ -- _
Record the Model No, Serial NO. and
date of purchase located on the base
below the pump in the space below.
Model No.
Serial No.
Date of purchase
Retain these numbers for future
reference.
assistance or call the nearest Campbell
Hausfeld Authorized Service Center.
Breathable Air Warning
This compressor/pump is not
equipped and should not be used
"as is" to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety
and alarm equipment. This
additional equipment is necessarj
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 -
1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper In-line
safety and alarm equipment Is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disdalms any
liability whatsoever for any loss,
personal injury or damage.
precautions must be observed at atl
A listing of service center locations is
enclosed, Have the serial number.
model number, and parts list (with
missing parts circled) before calling.
Do not operate
unit If damaged times:
during shipping, handling or use.
cause injury orproper;y damage, included with this
product carefully. Be
General Safety thoroughlyfamiliar
Information _th the controls and
the proper use of the equipment.
Since the air compressor and other 2. Follow all local elect deal and safety
components (material pump. spray cedes as well as in t_ US, National
guns, filters, lubricators, hoses, etc.) Electrical Codes (NEC) and O¢cupatio_ll
used, make up a high pressure Safety and Health Act (OSHA).
pumping system, the following safety
O 2003 Campbell Hausfeld,Scott Fetzer F_ i_lt_s,product&serviceInforma*tion IN61020OAV 9/03
vkit www.chpower_om

Campbell Hausfeld IRONFORCFe WL6500 series Specifications

General

Brand	Campbell Hausfeld
Model	IRONFORCFe WL6500 series
Category	Air Compressor
Language	English

Summary

Description

Oilless Air Compressor Overview

General description of oilless air compressors for home and automotive use.

Safety Guidelines

Hazard Symbols and Meanings

Explanation of danger, warning, caution, and notice symbols used in the manual.

Breathable Air Warning

Warning that compressor is not equipped for breathing quality air without modifications.

Unpacking

General Safety Information

General Safety Information (Continued)

Assembly

Handle Assembly

Instructions for assembling the compressor handle and securing it properly.

Wheel Assembly

Steps for attaching the wheels to the compressor unit.

Assembly (Continued)

Optional Vertical Storage Ground Iron

Details for assembling an optional vertical storage ground iron component.

Installation

Location Guidelines

Guidelines for selecting an appropriate, clean, and well-ventilated installation site.

Electrical Installation

Instructions for safe and proper electrical hookup and grounding.

Operation

Control Components Explanation

Explanation of pressure switch, regulator, and gauges.

Operational Procedures

Steps for connecting tools, operating the switch, and adjusting pressure.

Moisture in Compressed Air

Information on moisture formation and its impact on air tool use.

Maintenance

Maintenance Procedures

Regular checks and procedures to keep the compressor in good condition.

Lubrication

Confirmation that this oilless compressor requires no lubrication.

Storage

Troubleshooting Chart

Compressor Will Not Run

Diagnosing and correcting issues when the compressor fails to start.

Motor Hums or Runs Slowly

Troubleshooting motor issues like humming or slow operation.

Repeated Fuse/Breaker Trips

Identifying causes and solutions for repeated electrical tripping.

Tank Pressure Drops

Addressing issues where tank pressure decreases after the compressor stops.

Low Air Output

Resolving problems with reduced air output or lower than expected pressure.

Troubleshooting Chart (Continued)

Excessive Moisture in Air

Finding causes and solutions for excessive moisture in the discharged air.

Compressor Runs Continuously

Troubleshooting why the compressor motor runs without stopping.

Excessive Auto Start/Stop

Addressing frequent cycling of the compressor's auto start/stop function.

Air Leaks from Unloader

Diagnosing and fixing air leaks from the unloader on the pressure switch.

Motor Runs, No Air Output

Resolving issues where the motor runs but no air is produced.

Limited Warranty

Warranty Duration and Coverage

Details on warranty periods and what compressor parts are covered.

Warranty Exclusions

Lists common exclusions from warranty coverage, such as abuse and wear.

Purchaser and Warrantor Responsibilities

Outlines the duties of both the purchaser and the warrantor for claims.

Warranty Service Procedures

Explains how to obtain warranty repair or replacement service.