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General| Brand | Can-Am |
|---|---|
| Model | Renegade Series 800 |
| Category | Offroad Vehicle |
| Language | English |
Outlines crucial safety precautions and warnings for operating and maintaining the vehicle.
Provides an overview of the manual's scope and model coverage.
Details how to identify the specific vehicle model and its VIN.
Explains engine emissions standards and manufacturer responsibilities.
Describes the correct application and use of self-locking fasteners.
Details the proper use of Loctite products for threadlocking.
Lists critical torque specifications for fasteners to ensure proper assembly.
Explains how the manual is organized and how to use it effectively.
A schedule outlining required maintenance tasks based on usage intervals.
Steps to prepare the vehicle for use after storage or before the riding season.
Guidelines for preparing and storing the vehicle for extended periods.
Covers specific maintenance procedures like 'Turn Over' and 'ATV Immersion'.
A guide to diagnose and resolve common vehicle problems based on symptoms.
Troubleshooting steps for issues related to the vehicle's electrical components.
Diagnosing and fixing problems associated with the engine's cooling system.
Troubleshooting steps for the magneto system, including charging issues.
Addresses issues related to engine oil pressure, contamination, and lubrication system.
Diagnosing engine noise and contamination issues within the cylinder and head.
Troubleshooting for unusual engine noise and vibrations originating from the crankshaft.
Diagnosing unusual noises and vibrations from the gearbox.
Steps to diagnose and fix issues where the gear indicator is not functioning correctly.
Procedures for diagnosing and resolving difficulties in shifting gears.
Troubleshooting common acceleration and shifting issues related to the Continuously Variable Transmission (CVT).
Diagnosing and resolving noise issues from the drive pulley when the engine is at idle.
General troubleshooting for the engine, including starting issues and fuel problems.
Detailed steps to diagnose why the engine cranks but does not start.
Troubleshooting steps when the engine fails to start at all.
Addresses issues that make starting the engine difficult.
Troubleshooting procedures for when the engine unexpectedly shuts off.
Diagnosing and resolving issues that cause the engine to backfire.
Troubleshooting for reduced engine power and failure to reach maximum RPM.
Step-by-step guide for removing and installing the engine assembly.
Important safety and preparation notes before performing engine work.
Detailed steps for the engine removal process.
Covers the components and procedures for the air intake system.
Details the removal and installation of the air filter housing.
Procedures for removing, cleaning, and installing the air filter.
Procedures for removing, installing, and inspecting the exhaust system components.
Covers the maintenance and procedures for the engine lubrication system.
Details on recommended engine oil, oil viscosity, and oil change procedures.
Steps for inspecting and replacing the engine oil filter.
Information on the oil pressure regulator, its removal, and inspection.
Procedures for the removal, inspection, and installation of the oil pump.
Details on the reed valve's function, removal, inspection, and installation.
Lists specialized tools required for cooling system maintenance.
Lists service products recommended for cooling system maintenance.
Exploded view and procedures for the radiator assembly.
Procedures for the removal, inspection, and installation of the water pump.
Important notes regarding engine temperature and coolant system procedures.
Procedures for inspecting the cooling system for leaks and hose condition.
Procedures for coolant replacement and refilling the system.
Detailed steps for thermostat removal, installation, and testing.
Information on inspecting and replacing the radiator cap.
Procedures for radiator inspection, removal, and installation.
Details on the coolant tank and ensuring proper coolant level.
Procedures for testing and troubleshooting the radiator fan relay.
Information on radiator fan operation, testing, and troubleshooting.
Information on diagnostic tools and software for system communication.
Details on the Multi-Purpose Interface (MPI) and its accessories.
Information on the MPI-2 tool, its requirements, and connections.
Explanation of the B.U.D.S. software for diagnostics and system adjustments.
Covers ignition system components, timing, and testing procedures.
Steps for testing ignition switch and engine run/stop switch.
Details on testing the ignition switch and its wiring.
Information on testing the engine run/stop switch and its continuity.
Procedures for checking ignition coil input voltage and resistance.
Instructions for removing, analyzing, and installing spark plugs.
Explains the charging system, including magneto, battery, and voltage regulator.
Lists tools for charging system diagnostics.
Lists products used in charging system maintenance.
Overview of the charging system's purpose and components.
Description of the magneto as the primary source of electrical energy.
Information on the battery type, capacity, and troubleshooting.
Steps for performing tests on the charging system components.
Details on the voltage regulator's function and testing procedures.
Procedures for inspecting and testing the stator windings.
Covers the components and procedures for the starting system.
Lists specialized tools for starting system diagnosis.
Lists products used in starting system maintenance.
General information on troubleshooting starting system problems.
Procedures for testing the ignition and run/stop switch operations.
Advice on checking electrical connections for proper function.
Information and testing procedures for the starter solenoid diode.
Quick test and troubleshooting steps for the start button.
Details on the starting solenoid's location and testing procedures.
Explains the DESS system, programming, and troubleshooting.
Overview of the DESS system's operation and key programming.
Step-by-step guide for programming DESS keys.
Guidance for diagnosing DESS system faults and wiring issues.
Covers the operation and troubleshooting of lights, gauges, and accessories.
Lists tools for diagnosing electrical system components.
General electrical system overview and diagnostic tips.
General advice for diagnosing electrical problems.
Information on the multifunction gauge operation, displays, and settings.
Explains the meaning of various indicator lamps on the display.
Details on how to read and interpret the tachometer display.
Information on displaying the vehicle's transmission position.
Explains various messages displayed by the system and their meanings.
Covers the operation, maintenance, and repair of the CVT system.
Lists specialized tools for CVT maintenance.
Lists products recommended for CVT maintenance.
Important notes and warnings regarding CVT system work.
Steps for performing CVT-related maintenance and repairs.
Procedures for checking drive belt width and condition.
Procedures for removing, inspecting, and installing the drive pulley.
Procedures for removing, inspecting, and installing the driven pulley.
Procedures for disassembling and inspecting the governor cup.
Procedures for checking the sliding sheave for damage.
Procedures for checking the fixed sheave for damage.
Information on checking the cam for wear and damage.
Details on checking spring free length and clutch spring squareness.
Procedures for checking the one-way clutch for play and proper operation.
Information on the friction washer and its importance.
Rebuilding the governor cup with new parts.
Installing centrifugal levers with thrust washers.
Procedures for removing and installing the driven pulley.
Procedures for removing and inspecting the CVT air guide.
Covers the components and procedures for the front drive system.
Lists specialized tools for front drive system maintenance.
Lists products recommended for front drive system maintenance.
Important safety and assembly notes for the front drive system.
Procedures for tire replacement and wheel mounting.
Procedures for removing and installing the wheel hub.
Procedures for removing and inspecting the front drive shaft.
Procedures for removing and installing the drive shaft boot.
Procedures for checking and replacing the front differential.
Steps for changing the differential oil.
Procedures for removing the front differential.
Procedures for inspecting the front differential.
Steps for disassembling the ring gear carrier and differential.
Procedures for removing and inspecting the pinion gear.
Procedures for adjusting backlash and preload on the differential.
Procedures for removing and installing the propeller shaft U-joint.
Covers the components and procedures for the rear drive system.
Lists specialized tools for rear drive system maintenance.
Lists products recommended for rear drive system maintenance.
Important safety and assembly notes for the rear drive system.
Procedures for tire replacement and wheel mounting.
Procedures for removing and installing the wheel hub.
Procedures for removing and installing the differential protector.
Procedures for removing and inspecting the drive shaft.
Procedures for removing and installing the drive shaft boot.
Procedures for checking and replacing the rear differential.
Steps for checking and refilling the rear differential oil.
Steps for disassembling the rear differential.
Procedures for removing and inspecting the ring gear.
Procedures for removing and inspecting the pinion gear.
Covers the components and procedures for the vehicle's steering system.
Lists specialized tools for steering system maintenance.
Lists tools from other suppliers for steering system maintenance.
Lists products recommended for steering system maintenance.
Important safety and assembly notes for the steering system.
Procedures for removing and installing the handlebar cover.
Procedures for removing and installing handlebar grips.
Procedures for removing and installing the handlebar.
Procedures for removing and installing the steering column components.
Procedures for removing and installing the steering column bearing.
Procedures for removing and installing tie-rods.
Procedures for removing and installing the steering knuckle.
Procedures for inspecting and replacing wheel bearings.
Procedures for testing and replacing multifunction switches.
Procedures for removing and installing the throttle handle.
Procedures for removing and installing the handle brake.
Procedures for adjusting the steering alignment.
Covers the components and procedures for the front suspension system.
Lists specialized tools for front suspension maintenance.
Lists products recommended for front suspension maintenance.
Exploded views and procedures for the front suspension of Outlander models.
Exploded views and procedures for the front suspension of Renegade models.
Important safety and assembly notes for the front suspension.
Procedures for tire replacement and wheel mounting.
Procedures for removing, inspecting, and installing shock absorbers and springs.
Procedures for removing, inspecting, and installing the lower suspension arm.
Procedures for removing, inspecting, and installing the upper suspension arm.
Procedures for removing, inspecting, and installing the lower ball joint.
Procedures for removing, inspecting, and installing the upper ball joint.
Covers the components and procedures for the rear suspension system.
Lists specialized tools for rear suspension maintenance.
Lists products recommended for rear suspension maintenance.
Important safety and assembly notes for the rear suspension.
Procedures for tire replacement and wheel mounting.
Procedures for removing, inspecting, and installing the rear shock absorber.
Procedures for removing, inspecting, and installing the torsion bar.
Procedures for removing, inspecting, and installing the trailing arm.
Procedures for removing and installing trailing arm bearings.
Covers the components and procedures for both front and rear brake systems.
Lists specialized tools for brake system maintenance.
Lists products recommended for brake system maintenance.
Exploded views and procedures for the brake system of Outlander models.
Exploded views and procedures for the front brake system of Renegade models.
Exploded views and procedures for the rear brake system of Renegade models.
Important safety and assembly notes for the brake system.
Information on the hydraulic brake system's operation and maintenance.
Procedures for checking and replacing brake fluid.
Information on the parking brake system's operation.
Procedures for checking and refilling the front brake reservoir.
Detailed steps for draining and bleeding the brake fluid.
Procedures for filling and bleeding the brake hydraulic system.
Procedures for testing brake system components.
Procedures for inspecting, testing, and removing the rear brake light switch.
Procedures for inspecting, testing, and removing the front brake light switch.
Information on the parking brake mechanism and its removal.
Procedures for removing, installing, and inspecting the brake lever.
Procedures for removing, installing, and inspecting the front master cylinder.
Procedures for removing, installing, and inspecting the rear master cylinder.
Procedures for removing, installing, and inspecting the brake caliper.
Procedures for removing, installing, and inspecting brake pads.
Procedures for inspecting and replacing brake discs.
Procedures for inspecting, removing, and installing brake hoses.
Covers the components and procedures for the vehicle's body and frame.
Lists specialized tools for bodywork.
Exploded views and procedures for the front suspension of Outlander models.
Exploded views and procedures for the front suspension of Outlander models.
Exploded views and procedures for the front suspension of Outlander models.
Procedures for removing and installing the seat assembly.
Exploded views of body parts specific to the XT package.
Exploded views and procedures for the front suspension of Renegade models.
Exploded views and procedures for the front suspension of Renegade models.
Exploded views and procedures for the front suspension of Renegade models.
Procedures for removing and applying decals to the vehicle.
Procedures for removing the passenger and operator seats.
Procedures for installing the seat assembly.
Procedures for removing and installing the central panel.
Procedures for removing and installing the dash board.
Procedures for removing and installing side panels.
Procedures for removing and installing footrests.
Procedures for removing and installing inner fenders.
Procedures for removing and installing heavy-duty bumpers.
Procedures for removing and installing the front bumper, skid plate, and fascia.
Procedures for removing and installing luggage racks.
Procedures for removing and installing fenders.
Procedures for removing and installing fender supports.
Exploded views and procedures for the vehicle frame.
Procedures for removing and installing footrest supports.
Procedures for removing and installing battery supports.
Procedures for removing and installing hitches.
Procedures for removing and installing recovery hooks.
Procedures for cleaning the vehicle frame.
Technical specifications for Outlander 500, 650, and 800 models.
Engine-related specifications including bore, stroke, and compression.
Specifications for rocker arm bore diameter and service limits.
Specifications for rocker arm shaft diameter and service limits.
Specifications for piston measurement and service limits.
Specifications for piston to cylinder clearance.
Details on the types of piston rings used.
Specifications for ring end gap and service limits.
Specifications for ring groove and piston clearance.
Specifications for cylinder bore diameter.
Specifications for cylinder taper.
Specifications for cylinder out of round measurement.
Specifications for camshaft main bearing journal dimensions.
Specifications for camshaft bearing journal dimensions.
Specifications for camshaft lobe dimensions.
Specifications for crankshaft main journal diameter.
Specifications for crankshaft radial play.
Specifications for crankshaft journal play.
Specifications for crankshaft radial play.
Specifications for crankshaft pin diameter.
Specifications for crankshaft deflection.
Specifications for crankcase plain bearing.
Specifications for PTO cover plain bearing.
Specifications for connecting rod big end diameter.
Specifications for connecting rod big end axial play.
Specifications for connecting rod small end diameter.
Specifications for piston diameter.
Specifications for connecting rod/piston pin clearance.
Recommended gearbox oil and capacity.
Specifications for output shaft backlash.
Specifications for bevel gear axial play.
Specifications for shifting sleeve groove width.
Specifications for shift fork claw thickness.
Specifications for shift fork claw thickness.
Specifications for shift fork pin diameter.
Continued engine specifications for Renegade models.
Specifications for shift fork engagement groove gap.
Specifications for shift fork engagement groove gap.
Specifications for diameter free pinions.
Specifications for intermediate gear shaft.
Specifications for countershaft bearings.
Specifications for bevel gear shaft.
Specifications for coolant type and capacity.
Specifications for thermostat opening temperature.
Electrical system specifications.
Specifications for fuses.
Fuel system specifications.
Drivetrain specifications.
Transmission specifications.
Steering system specifications.
Suspension specifications.
Brake specifications.
Tire and wheel specifications.
Dimensional specifications.
Loading capacity specifications.
Material specifications.
Covers the components and procedures for electrical connectors.
Lists specialized tools for working with electrical connectors.
Lists tools from other suppliers for connector work.
Procedures for removing and working with Deutsch connectors.
Steps for disassembling engine connector brackets.
Information on ECM connectors and their identification.
Procedures for removing terminals from connectors.
Procedures for crimping new terminals onto wires.
Procedures for disconnecting and connecting the multifunction speedometer.
Procedures for crimping terminals onto battery and starter cables.
Provides wiring diagrams and codes for system troubleshooting.
Explains the coding system used for wires and connectors in diagrams.
Explains how to identify wire colors and their meanings.
Explains how to interpret wire gauge numbers in diagrams.
Explains how connector housing areas are indicated in diagrams.
A table of abbreviations used in wiring diagrams.
Explains how wire locations are referenced within connectors.
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