Cardax FT Controller 3000 User Manual

Part number 3E1089 R3 1
March 2003
Installation Note
Cardax FT Controller 3000
CAUTION
This equipment contains components that can be damaged by
electrostatic discharge. Ensure both you and the equipment are
earthed before beginning any servicing.
The Cardax FT Controller 3000
The Cardax FT Controller 3000 is a network compatible device that interfaces Cardax IV and
Wiegand readers into the Cardax FT Command Centre system.
The Cardax FT Controller 3000 integrates much of the functionality of the original Cardax FT
Controller 5000 with Reader and I/O functionality into a single product. Cardax FT Local BUS
connections are not supported.
Reader Interface
Interfaces to readers and associated I/O are set up as four distinct groups (numbered 1 to 4).
Each group is the same and provides connection to either one Wiegand or two Cardax IV
readers, and four balanced (4-state) inputs and two general purpose relay outputs capable of
switching 24 volts DC/AC, 5A resistive loads. Each group is also provided with a 12 V DC
500mA (resettable fuse) power output.
The Wiegand and Cardax IV interconnections share a common connector such that either one
Wiegand or two CardaxIV readers can be connected to each port. The following are examples
of possible combinations over the four groups:
• 4 x Wiegand readers only
• 2 x Cardax IV + 3 x Wiegand readers
• 8 x Cardax IV readers only

Cardax FT Controller 3000 Specifications

Power

voltage	13.6 V DC ± 15%
current without relays operated	290 mA
current with all relays operated	610 mA

Operating Environment

operating temperature range	-10°C to +55°C
humidity	95% non-condensing

Ports & Interfaces

maximum number of inputs	16 (4 state monitored)
maximum number of outputs	8 (relay contact current rating at 24 V DC/AC 5 A resistive)
RS485 ports	1 (currently not supported)
Ethernet ports	1
RS232 ports	1 (plus 1 dedicated diagnostic port)

Summary

Cardax FT Controller 3000 Overview

Product Description

Overview of the Cardax FT Controller 3000 as a network-compatible device.

Reader Interface

Details on reader connections, I/O setup, and power output for the controller.

Installation Preparation

Shipment Contents

Lists all items included in the Cardax FT Controller 3000 package.

Power Supply Requirements

Specifies voltage, current, and output specifications for the controller's power.

Cabling Introduction

General requirements for connecting the controller, including Ethernet and EMI shielding.

Cabling Details

EMI Cable Shields

Requirements for EMI cable shields on Ethernet and power cables for noise suppression.

RS485 Communications

Details on using twisted pair cable for RS485 communication between controllers.

RS232 Cabling

Procedure for terminating RS232 cabling for modem communication.

Balanced Inputs Wiring

Wiring guidelines for balanced inputs, including tamper detection with resistors.

Output Relays

Information on the eight relay outputs and their current carrying capacity.

Installation Procedure

Cabinet Mounting

Steps for mounting the Cardax FT Cabinet, including PCB and tamper sensor alignment.

Cable Installation

Guidelines for installing system and power cables neatly within the cabinet.

Component Identification

Instructions for installing the component identification decal for wiring details.

Controller Initialization

Steps for initializing the Cardax FT Controller 3000, including setup and tamper detectors.

Component Layout and Initialization

Connector Layout

Diagram and pinout details for various connectors on the controller PCB.

Ethernet Setup Details

Procedure for configuring the controller's MAC and IP addresses for network communication.

Operational Procedures

Startup Procedure

Steps for powering up and checking the initial sequence of the controller.

Optical Tamper Detectors

Procedure for initializing optical tamper sensors after power-up.

Configuration Settings

Dip Switch Settings

Table detailing the function of each dip switch and default startup configurations.

Ethernet Connection LEDs

Description of the LAN Activity and Link Good LEDs for Ethernet connection status.

Run LED Status

Run LED Flash Codes

Table explaining the meaning of different red LED (D1) flash sequences during operation.

PCB Handling

Removing the PCB

Step-by-step guide for safely removing the controller PCB from the cabinet.

Replacing the PCB

Instructions for re-installing the controller PCB, including post-installation initialization.

Ethernet Connector Wiring

Wiring diagram and pinout for the 10BaseT Ethernet connection via RJ45 socket.

Technical Specifications

Power Requirements

Detailed voltage, current, and environmental specifications for the controller.

Maximum Inputs/Outputs

Specifies the maximum number of inputs, outputs, and ports supported by the controller.

Fuses

Information on the resettable fuses for power in and power out connections.

EMI Cable Shielding Impedance

Required impedance values for EMI cable shields at specified frequencies.