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Carrier 110 Series User Manual

Carrier 110 Series
80 pages
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1
59SC5A
Single Stage 4---Way Multipoise
Condensing Gas Furnace
Series 110
Installation, Start---up, Operating and
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 4...
ACCESSORIES 5.....................................
LOCATION 8........................................
General 8.........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
Introduction 9.....................................
CONDENSATE TRAP 13...............................
Upflow 13........................................
Downflow 13.....................................
Horizontal 13.....................................
CONDENSATE DRAIN 17.............................
INSTALLATION 20...................................
Upflow 20........................................
Downflow 20.....................................
Horizontal 21......................................
Filter Arrangement 21...............................
AIR DUCTS 29.......................................
General Requirements 29.............................
Ductwork Acoustical Treatment 29.....................
GAS PIPING 31......................................
ELECTRICAL CONNECTIONS 32.......................
115--V Wiring 32...................................
J--Box Installation 33................................
24--V Wiring 33....................................
Accessories 33.....................................
Alternate Power Supplies 33..........................
VENTING 37........................................
Special Venting Requirements for Installations in Canada 37.
General 38........................................
Materials 38.......................................
Venting Systems 38.................................
Locating the Vent Termination 39......................
Combustion Air and Vent Piping Insulation Guidelines 41...
START--UP, ADJUSTMENT, AND SAFETY CHECK 62......
General 60.........................................
Prime Condensate Trap 60.............................
Purge Gas Lines 60...................................
Adjustments 60......................................
SERVICE AND MAINTENANCE PROCEDURES 68........
Cleaning Heat Exchangers 73...........................
SEQUENCE OF OPERATION 76........................
PARTS REPLACEMENT GUIDE 80......................
TABLES
Loose Parts Bag 5.....................................
Minimum Clearances to Combustible Materials 5.............
Minimum Free Area Required 11.........................
Minimum Space Volumes 11.............................
Filter Size Information 23...............................
Opening Dimensions 25................................
Air Delivery CFM 30...................................
Maximum Capacity of Pipe 32...........................
Electrical Data 34......................................
Vent Termination Kit for Direct Vent (2--Pipe) System 39.......
Combustion--Air Vent Pipe, Fitting & Cement Material.. 45.....
Maximum Allowable Exposed Vent Lengths Insulation 46......
Maximum Equivalent Vent Length 47......................
Deductions from Maximum Equivalent Vent Length 47........
Blower Off Delay Setup Switch 62........................
Altitude Derate Multiplier for U.S.A. 63....................
Gas Rate 65..........................................
Orifice Size and Manifold Pressure 67.....................
CERTIFIED
Use of the AHRI Certified
TM
Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2012E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the complete
and official position of the NFPA or ANSI on the referenced
subject, which is represented only by the standard in its entirety.

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Carrier 110 Series Specifications

General IconGeneral
BrandCarrier
Model110 Series
CategoryFurnace
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

FIRE HAZARD

Hazards and precautions related to fire risks during furnace operation and handling.

CUT HAZARD

Warnings about sharp edges and burrs on sheet metal parts during handling.

FURNACE RELIABILITY HAZARD

Potential for component damage due to improper furnace application or operation.

CARBON MONOXIDE POISONING HAZARD

Risks of carbon monoxide poisoning from improper furnace setup or ventilation.

INTRODUCTION

CODES AND STANDARDS

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

CAUTION FURNACE RELIABILITY HAZARD

Measures to prevent damage to electronic components from static discharge.

ACCESSORIES

LOCATION

PERSONAL INJURY AND/OR PROPERTY DAMAGE HAZARD

Hazards associated with improper furnace installation or use in its location.

CARBON MONOXIDE POISONING / COMPONENT DAMAGE HAZARD

Risks of contaminated air affecting furnace parts and causing CO poisoning.

FIRE, INJURY OR DEATH HAZARD

Specific hazards related to furnace installation in garages.

AIR FOR COMBUSTION AND VENTILATION

Direct Vent (2-pipe) Applications

Requirements for 2-pipe direct vent systems regarding combustion air.

Non-Direct Vent (1-pipe) Applications

Requirements for 1-pipe non-direct vent systems regarding combustion air.

Ventilated Combustion Air Applications

Procedures for using ventilated air for combustion.

WARNING CARBON MONOXIDE POISONING HAZARD

Risks of negative pressure from exhaust fans affecting furnace operation.

CONDENSATE TRAP

Condensate Trap - Upflow Orientation

Information on condensate trap installation in upflow configuration.

Condensate Trap - Downflow Orientation

Procedure for relocating condensate trap in downflow configuration.

Condensate Trap - Horizontal Orientation

Repositioning condensate trap for horizontal furnace installation.

CONDENSATE DRAIN CONNECTION

CAUTION FROZEN AND BURST WATER PIPE HAZARD

Protecting drain lines and traps from freezing to prevent damage.

Upflow/Downflow Orientation

Routing condensate drain lines for upflow/downflow installations.

For Right Side Condensate Drain

Steps for connecting the condensate drain to the right side of the casing.

For Left Side Condensate Drain Connection

Steps for connecting the condensate drain to the left side of the casing.

INSTALLATION

Upflow Installation

Specific instructions for installing the furnace in an upflow orientation.

Downflow Installation

Specific instructions for installing the furnace in a downflow orientation.

Supply Air Connections

Guidelines for connecting supply air ducts to the furnace.

Return Air Connections

Guidelines for connecting return air ducts to the furnace.

AIR DUCTS

General Requirements

Design and sizing considerations for air duct systems.

Return Duct Sizing

Factors for proper sizing of return ductwork and filters.

Ductwork Acoustical Treatment

Methods for reducing noise in air duct systems.

GAS PIPING

WARNING FIRE OR EXPLOSION HAZARD

Safety warnings regarding gas piping installation and leak testing.

CAUTION FURNACE DAMAGE HAZARD

Cautions for connecting gas pipes to avoid damaging controls.

NOTICE In the state of Massachusetts

Specific gas piping regulations for Massachusetts installations.

ELECTRICAL CONNECTIONS

WARNING ELECTRICAL SHOCK HAZARD

Safety warnings for electrical connections and grounding.

115-V Wiring

Instructions for properly connecting the 115-volt power supply.

FIRE HAZARD

Warnings against using aluminum wire and circuit protection requirements.

J-Box Installation

WARNING FIRE OR ELECTRICAL SHOCK HAZARD

Hazards related to J-Box installation and wiring.

Electrical Box on Furnace Casing Side

Instructions for mounting an external electrical box to the furnace casing.

24-V Wiring

Instructions for making 24-volt connections to the terminal strip.

Accessories and Alternate Power Supplies

Information on connecting accessories and alternate power supplies.

VENTING

Special Venting Requirements for Installations in Canada

Specific venting requirements for installations in Canada.

Materials

Approved materials for combustion air and vent pipes.

Venting Systems

Overview of different venting system types and their requirements.

WARNING CARBON MONOXIDE POISONING HAZARD

Critical safety warnings regarding proper venting and air supply.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General

General requirements for furnace start-up and operation.

Prime Condensate Trap with Water

Procedure for priming the condensate trap before furnace operation.

Adjustments

Procedures for adjusting furnace settings for optimal performance.

SERVICE AND MAINTENANCE PROCEDURES

WARNING FIRE, INJURY OR DEATH HAZARD

General warnings for performing maintenance on the equipment.

WARNING ELECTRICAL SHOCK HAZARD

Safety warnings related to electrical hazards during service.

General

General guidelines and information for service personnel.

Troubleshooting Guide

Guidance for diagnosing and resolving furnace operational problems.

SEQUENCE OF OPERATION

1. Heating

Step-by-step description of the furnace's heating cycle operation.

2. Cooling Mode

Description of the furnace's operation during the cooling cycle.

3. Continuous Blower Mode

How the blower operates in continuous mode.

4. Heat Pump Mode

Furnace operation when integrated with a heat pump system.

PARTS REPLACEMENT INFORMATION GUIDE

Casing, Electrical, and Blower Groups

Lists of replaceable parts for casing, electrical, and blower components.

Gas Control, Heat Exchanger, and Inducer Groups

Lists of replaceable parts for gas controls, heat exchangers, and inducer components.

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