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Carrier 38AD034 - Control Circuit Protection and Winter Start; Control Circuit Reset Procedures; Compressor Motor Overheating Protection; Winter Start Control Implementation

Carrier 38AD034
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38AB084
UNIT
Timers
in
this
unit
provide
basic
function,
plus
40
sec
bypass
for
oil
failure
switch
and
1
sec
delay
to
accomplish
part-winding
start.
For
specific
sequence
for
each
unit,
refer
to
Timing
Charts
in
Fig.
14.
PRESSURE
DIFFERENTIAL
ADJUSTMENT
SCREW
BYPASS
PISTON
CONTROL
SET
POINT
ADJUSTMENT
NUT
VALVE
BODY
DIFFERENTIAL
SCREW'
SEALING
CAP
(CAP
MUST
BE
REPLACED
TO
PREVENT
REFRIGERANT
LEAKAGE)
Fig.
13
Capacity
Control
Valve
o
38AB054
THRU
064
UNITS
H--40SEC
'-5
NOTE
BLACK
INDICATES
CLOSED
CONTACTS
38AB084
UNITS
Fig.
14
Timing
Charts
Control
Circuit
Reset
38AD024
THRU
044
AND
38AB084
-
Control
circuit
locks
out
on
these
units
in
the
event
of
oil
pressure
loss,
excessive
motor
temperatures,
or
excessive
discharge
temperatures
Reset
is
accomplished
by
pushing
reset
button(s)
in
unit
control
box.
38AB054
AND
064
-
Loss
of
oil
pressure
or
excessive
motor
temperatures
cause
control
circuit
lock
out
on
these
units
Reset
is
accomplished
by
pushing
reset
button
on
oil
failure
safety
switch(es).
All
other
safety
controls
on
each
unit
are
automatic
reset,
with
restart
accomplished
through
unit
timers.
Oil
Pressure
Safety
Control
(OPS)
for
each
com¬
pressor
will
stop
unit
if
oil
pressure
differential
is
not
established
or
maintained
at
either
compressor.
If
OPS
stops
unit,
determine
and
correct
the
cause
(such
as
loss
of
compressor
oil
or
flooded
compressor)
before
restarting
unit.
Failure
to
do
so
will
constitute
abuse.
Equipment
failure
due
to
abuse
is
not
covered
by
the
Warranty
To
restart
unit,
push
manual
reset
button
in
unit
control
box
(except
38AB054
and
064
units).
Reset
button
is
on
OPS
on
38AB054
and
064.
Compressor
Motor
Protection
on
38AD024
thru
044
and
38AB084
consists
of
three
temperature
sensors
(one
for
each
phase)
embedded
in
the
motor
windings,
and
solid
state
modules
in
unit
control
box.
Sensors
are
part
of
a
temperature
bridge.
If
a
motor
winding
overheats,
the
bridge
circuit
will
unbalance
and
a
silicone-controlled
rectifier
in
the
module
will
de-energize
a
relay
which
opens
a
set
of
normally
open
contacts
in
the
module
and
stops
the
compressor.
If
one
sensor
fails,
it
can
be
jumped
with
a
75-ohm,
2-watt
resistor.
When
checking
or
testing
module,
do
not
apply
more
than
6
volts
across
sensor
terminals.
Many
test
instruments
exceed
this
voltage
rating;
check
before
using.
If
a
component
in
a
module
fails
on
38AD024
thru
044,
the
entire
module
must
be
replaced.
On
38AB084,
the
transformer
is
external
to
the
module
and
may
be
replaced
separately.
Replace
transformer
with
a
Carrier
specified
balanced
transformer.
To
restart
compressor
after
shutdown
due
to
motor
protection
trip,
push
control
circuit
reset
button
in
unit
control
box.
Safety
Relief
-
All
38AB,AD
units
are
protected
against
excessive
pressure
by
a
fusible
plug
inserted
in
the
liquid
line.
->
Winter
Start
Control
On
38AB
units
(not
necessary
on
38AD
units
because
the
timer
supplies
this
function),
install
a
liquid
line
pressure-
stat
(Carrier
part
no.
HK02AB026)
and
evaporator
freeze-up
protector
(defrost
thermostat.
Carrier
part
no.
HH22UA025).
38AD
control
circuits
incorporate
a
150
sec¬
onds
timed
bypass
of
the
low-pressure
switch
to
in

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