Carrier 38HDF018-036 - User Manual

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 02-38HD0001-SI Printed in U.S.A. Form 38HD-4SI Pg 1 1-06 Replaces: 38HDC-3SI
Book 1 4
Tab 3 e 2 f
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................... 1
INSTALLATION ................................ 1-10
Step 1 — Complete Pre-Installation Checks ......1
• UNPACK UNIT
• INSPECT SHIPMENT
• CONSIDER SYSTEM REQUIREMENTS
• MATCHING THE CONDENSING UNIT TO AN
INDOOR UNIT
Step 2 — Rig and Mount Unit.....................3
• MOUNTING ON GROUND
• MOUNTING ON ROOF
• RIGGING
Step 3 — Complete Refrigerant Piping
Connections ................................... 3
• CHECK ACCURATER CONTROL
• FILTER DRIER
• MAKE PIPING SWEAT CONNECTORS
• PROVIDE SAFETY RELIEF
Step 4 — Make Electrical Connections ........... 6
• CONTROL CIRCUIT WIRING
• POWER WIRING
• CONNECTIONS TO DUCT-FREE FAN COIL UNITS
START-UP ....................................... 11
SERVICE ..................................... 11-14
MAINTENANCE .................................14
TROUBLESHOOTING..........................14,15
SAFETY CONSIDERATIONS
Installing and servicing air conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install or
service air conditioning equipment.
Untrained personnel can perform basic maintenance, such
as cleaning and replacing filters. All other operations should be
performed by trained service personnel. When working on air
conditioning equipment, observe safety precautions in litera-
ture, tags, and labels attached to unit.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly.
Consult local building codes and the National Electrical Code
(NEC) for special installation requirements.
INSTALLATION
Step 1 — Complete Pre-Installation Checks
UNPACK UNIT (See Fig. 1) — Move the unit to final loca-
tion. Remove unit from carton, being careful not to damage
service valves and grilles.
INSPECT SHIPMENT — File a claim with the shipping
company if shipment is damaged or incomplete. Check unit
nameplate to ensure unit matches job requirements.
CONSIDER SYSTEM REQUIREMENTS — Consult local
building codes and NEC for special installation requirements.
Allow sufficient space for airflow clearance, wiring, refrig-
erant piping, and servicing unit. See Fig. 2.
Locate unit so that condenser airflow is unrestricted on both
sides. Refer to Fig. 2.
Unit may be mounted on a level pad directly on base legs or
mounted on raised pads at support points. See Fig. 2 for center
of gravity.
MATCHING THE CONDENSING UNIT TO AN
INDOOR UNIT — The 38HDF,HDR units can be matched to
a corresponding indoor unit. The 38HDF018-036 units can be
matched with an in-ceiling cassette or high wall indoor unit.
The 38HDR unit can be matched with under-ceiling and resi-
dential fan coils. Refer to separate indoor unit literature for
more information.
Before installing or servicing system, always turn off main
power to system. There may be more than one disconnect
switch. Turn off accessory heater power if applicable. Elec-
trical shock can cause serious personal injury.
Puron® (R-410A) refrigerant systems operate at higher
pressures than standard R-22 systems. Do not use R-22 ser-
vice equipment or components on Puron refrigerant equip-
ment. If service equipment is not rated for Puron refrigerant,
equipment damage or personal injury may result.
38HDF018-036
Duct Free Condensing Units
38HDR018-060
Ducted Condensing Units
Fig. 1 — 38HDF,HDR Unit

Summary

Safety Considerations

General Safety Precautions

General safety precautions for installation and servicing of air conditioning equipment.

Electrical Shock Hazard Warning

Warning about electrical shock hazard before system power off.

Installation

Step 1 - Pre-Installation Checks

Initial checks before installing the unit.

Inspect Shipment

Procedures for checking shipment for damage or missing parts.

System Requirements

Factors to consider for system installation and placement.

Unit Matching

Guidance on matching outdoor units with suitable indoor units.

Unit Specifications and Dimensions

Detailed specifications and dimensions for various unit models.

Mounting Pad Requirements

Required dimensions for unit mounting pads.

Step 2 - Rig and Mount Unit

Procedures for safely rigging and mounting the unit.

Step 3 - Refrigerant Piping Connections

Steps for connecting refrigerant piping.

Step 4 - Electrical Connections

Procedures for making electrical connections.

Start-Up

Preliminary Checks

List of checks to perform before starting the unit.

Leak Test and Evacuation

Procedures for leak testing, evacuating, and dehydrating the system.

System Charging

Steps for charging the system with refrigerant.

Compressor Overload and Pumpdown

Information on compressor overload reset and pumpdown procedure.

High-Pressure Switch and Crankcase Heater

Description of high-pressure switch and crankcase heater functions.

Service

Outdoor Fan Mounting

Information on the outdoor fan mounting and positioning.

High-Pressure Relief Valve

Description of the compressor's high-pressure relief valve.

Crankcase Heater Troubleshooting

Steps to troubleshoot the crankcase heater.

Service Valves

Explanation of service valve operation and replacement.

Refrigerant Charging

Puron Refrigerant Guidelines

Guidelines for charging Puron refrigerant systems.

Subcooling Method

Steps for checking and adjusting charge using subcooling method.

Maintenance

Lubrication

Information on compressor lubrication and oil type.

Cleaning Coils

Instructions for cleaning the condenser coils.

Troubleshooting

Cooling Cycle Troubleshooting

Diagram and guide for troubleshooting cooling cycle issues.

Carrier 38HDF018-036 Specifications

General

Refrigerant	R-410A
Voltage	208/230V
Phase	1
Stages	Single-Stage
Cooling Capacity	18000 BTU