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Carrier 38HD018 User Manual

Carrier 38HD018
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38HD
Split
System
Condensing
Units
HEATING
&
COOLING
Installation,
Start-Up
and
Service
Instructions
SAFETY
CONSIDERATIONS
Installing
and
servicing
air
conditioning
equipment
can
be
hazardous
due
to
system
pressure
and
electrical
components
Only
trained
and
qualified
service
personnel
should
install
or
service
air
conditioning
equipment.
Untrained
personnel
can
perform
basic
maintenance,
such
as
cleaning
and
replacing
filters.
All
other
opera¬
tions
should
be
performed
by
trained
service
personnel.
When
working
on
air
conditioning
equipment,
observe
precautions
in
literature
and
on
tags
and
labels
attached
to
unit
Follow
all
safety
codes.
Wear
safety
glasses
and
work
gloves.
Use
quenching
cloth
for
brazing
operations.
Have
fire
extinguisher
available.
Read
these
instruc¬
tions
thoroughly.
Consult
local
building
codes
and
National
Electrical
Code
(NEC)
for
special
installation
requirements
A
WARNING
Before
installing
or
servicing
system,
always
turn
off
main
power
to
system.
There
may
be
more
than
one
disconnect
switch.
Turn
off
accessory
heater
power
if
applicable
Electrical
shock
can
cause
personal
injury.
Fig.
1
-
Model
38HD
INSTALLATION
Step
1
Complete
Pre-Installation
Checks.
UNPACK
UNIT
(See
Fig
I.)
Move
unit
to
final
location
Remove
carton
from
unit
being
careful
not
to
s
damage
service
valves
and
grilles.
INSPECT
SHIPMENT
File
claim
with
shipping
company
if
shipment
is
damaged
or
incomplete.
CONSIDER
SYSTEM
REQUIREMENTS
Consult
local
building
codes
and
National
Electrical
Code
(NEC)
for
special
installation
requirements.
Allow
sufficient
space
for
airflow
clearance,
wiring,
refrigerant
piping,
and
servicing
unit.
See
Fig.
2
and
3.
Locate
unit
so
that
condenser
airflow
is
unrestricted
on
both
sides.
Refer
to
Fig
2
and
3.
Unit
may
be
mounted
on
a
level
pad
directly
on
base
legs
or
mounted
on
raised
pads
at
support
points
See
Fig.
2
and
3
for
center
of
gravity
CHECK
ACCURATER®
The
correct
AccuRater
(bypass
type)
refrigerant
control
is
required
for
cooling
system
capacity
optimization.
An
AccuRater
with
field-
replaceable
piston
(see
Fig.
4)
is
supplied
on
evaporator.
Use
Optimization
Chart,
Table
1,
to
find
AccuRater
piston
size
required
for
condenser/evaporator
system
being
installed.
Note
that
one
of
2
types
of
AccuRaters
can
be
found
on
the
indoor
unit.
Determine
from
Fig.
4
and
Table
1
which
type
is
in
the
indoor
unit.
Do
not
inter¬
change
components
between
AccuRater
types.
Matching
of
condensing
unit
with
evaporator
may
require
field
replacement
of
piston.
Refer
to
Table
1.
Replace
piston,//
required,
before
connecting
refrigerant
lines.
Piston
replacement
instructions
are
included
in
evaporator
installation
book.
After
system
installation
is
complete,
see
Refrigerant
Charging
to
check
and/or
adjust
refrig¬
erant
charge
Manufacturer
reserves
the
right
to
discontinue,
or
change
at
any
time,
specifications
or
designs
without
notice
and
without
incurring
obligations.
Book
1
4
PC111
Catalog
No
533-850
PrintedinUSA
Form38HD-1SI
Pgi
6-89
Replaces:
New
Tab
3a
2a
For
replacement
items
use
Carrier
Specified
Parts.
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Carrier 38HD018 Specifications

General IconGeneral
Model38HD018
Cooling Capacity18, 000 BTU/h
RefrigerantR-410A
Phase1
Voltage208-230V

Summary

SAFETY CONSIDERATIONS

General Safety Practices

Observe literature, tags, labels, codes. Wear safety gear, have fire extinguisher. Read instructions thoroughly.

Electrical Safety Warning

Turn off main power before installation/servicing. Turn off accessory heater power if applicable. Electrical shock can cause personal injury.

INSTALLATION

Pre-Installation Checks

Unpack unit, inspect shipment, and consider system requirements. Ensure adequate space for airflow, wiring, and piping.

Accurater® System Check

Verify the correct Accurater (bypass type) refrigerant control for cooling system capacity optimization.

Rigging and Mounting Unit

Mounting Procedures

Mount on a solid, level concrete pad or a level platform/frame. Consider roof mounting as an option.

Rigging Safety

Ensure unit panels are secure. Use appropriate slings and spreader bars to prevent damage during lifting.

Refrigerant Piping Connections

Filter Drier and Moisture Indicator

The filter drier is factory supplied. A moisture indicator (sight glass) is a field-supplied option.

Safety Relief and Electrical Connections

Safety Relief Plug

A fusible plug is in the suction line. Do not cap it. Install additional safety devices as required by local code.

Power Wiring Instructions

Unit is factory wired for nameplate voltage. Provide adequate fused disconnect switch. Use minimum 60°C wire for field power connection.

Control Circuit Wiring

Control Circuit Details

Control voltage is 24 volts (40 va minimum). Route control wires through unit side panel to the control box.

Service Safety Warning

Blower Safety Precaution

To avoid personal injury, ensure indoor blower has stopped before attempting service or maintenance.

START-UP PROCEDURE

Preliminary Checks

Verify internal wiring, power source, and open service valves. Ensure crankcase heater is tight.

Leak Test & Evacuation

Field piping must be leak tested and evacuated to 1000 microns to eliminate contamination and moisture.

Crankcase Heater Operation

Energize crankcase heater by setting thermostat above ambient to prevent refrigerant migration and oil dilution.

Service Valve Caution

Backseat service valves to close the service port. Failure can result in system charge loss or personal injury.

System Charging and Service Tasks

Refrigerant Charging

Release holding charge by opening service valves. Add charge as required. Refer to Table 1 for indoor sections.

Unit Start-Up Sequence

After crankcase heater runs 24 hrs, set thermostat below ambient. Unit starts after a 5-minute delay.

General Maintenance Safety

Turn off main power before maintenance. Failure can cause shock or injury from rotating fan blade.

Component Service

Check fan mounting, relief valve, overload. Use pumpdown for low-side repairs. Replace filter drier when moisture is indicated.

Refrigerant Charging and Time Guard II

Refrigerant Charging Guide

Use Tables 4 and 5 to check and adjust charge during cooling season. Operate unit 15 minutes before checking.

Time Guard II Installation

Install Time Guard II device in the 24-v control circuit to protect the compressor from short cycling.

MAINTENANCE PROCEDURES

Maintenance Safety Caution

Turn off unit power before maintenance. Failure can cause shock or injury from rotating fan blade.

Compressor Oil and Lubrication

Compressor has factory oil. Replace oil when lost. Refer to Service Techniques Manual for recharging procedure.

Fan Motor Bearing Lubrication

Lubricate fan motor bearings annually or every 3-5 years based on environment and operating time. Use SAE-10 oil.

Cleaning Condenser Coils

Clean coils annually or as required using water or compressed air. Flush dirt and debris from drain holes.

TROUBLESHOOTING CHART

Cooling Cycle Issues

This chart helps diagnose and resolve cooling cycle issues such as no cooling, insufficient cooling, high suction, low head pressure, etc.

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