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Carrier 40 User Manual

Carrier 40
49 pages
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Truck Refrigeration
62--10630 Rev A
EVAPORATOR
CONDENSER
TXV
TXV BULB
RECEIVER
OPERATION & SERVICE
for
INTEGRA 40/50S
Truck Refrigeration Units
MP

Table of Contents

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Carrier 40 Specifications

General IconGeneral
BrandCarrier
Model40
CategoryRefrigerator
LanguageEnglish

Summary

Safety Summary

General Safety Precautions

General safety precautions for operation and maintenance.

Operating Precautions

Guidelines for safe operation of the unit.

Maintenance Precautions

Safety measures for performing maintenance on the unit.

Specific Warning and Caution Statements

Explains hazard levels and consequences for unit safety.

Description

Introduction to Unit Components

Overview of the unit's split system design and components.

Compressor Reference Data

Refrigeration System Data

Defrost Control and Pressure Switches

Specifies defrost parameters, pressure switch settings, and valve settings.

Thermostatic Expansion Valve

Details TXV type, MOP, and superheat settings for optimal performance.

Electrical Data

Torque Values

Safety Devices Overview

Refrigerant Circuit Operation

Operation Section

Unit Inspection and Power Connection

Procedures for inspecting the unit and connecting power safely.

Cab Command Interface and Functions

Details the Cab Command unit, keypad, LED status, digital display, and key functions.

Starting, Stopping, and Set-Point Adjustment

Defrost Cycle Adjustment

Sequence of Operation

Perishable and Frozen Mode Operation

Describes unit operation based on temperature set points.

Configuration Settings

Alarm Display and Error Messages

Accessing and Clearing Alarms

Steps to view current and past alarms and clear the alarm list.

Troubleshooting Section

Troubleshooting Introduction

Guidance on using alarm indications and mechanical problems for troubleshooting.

Refrigeration System Issues

Common problems like no cooling, insufficient cooling, and heating issues.

Defrost Malfunction

Troubleshooting common defrost cycle failures.

Abnormal Pressure and Noise

Diagnosing high/low pressures and unusual noises from the unit.

Cab Command and Air Flow Problems

Resolving Cab Command issues and evaporator air flow restrictions.

Valve and Compressor Malfunctions

Troubleshooting expansion valve, solenoid valves, and standby compressor issues.

Service Section

Preventative Maintenance

Recommended service intervals and procedures to ensure unit reliability.

Belt Maintenance and Adjustment

Procedures for inspecting, adjusting, and maintaining drive belts.

Coil Cleaning Procedures

Filter-Drier and TXV Strainer Service

Refrigerant Charge Handling

Pumping The Unit Down

Method for transferring refrigerant to the high side for servicing.

Refrigerant Leak Checking

Evacuation and Dehydration

Complete System Evacuation

Detailed process for evacuating the entire refrigeration system.

Partial System Evacuation

Charging the Refrigeration System

Installing a Complete Refrigerant Charge

Steps for adding the correct weight of refrigerant to the system.

Adding a Partial Refrigerant Charge

Compressor and Pressure Switch Service

Condenser Fan Motor Brushes

Solenoid Valve Service

Valve Adjustment and Superheat Measurement

Microprocessor Service

Schematic Diagrams Section

Schematic Diagrams Introduction

Introduction to the schematic diagrams provided for unit models.

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