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Carrier 50DD028 - User Manual

Carrier 50DD028
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Carrier 50DD028 Specifications

General IconGeneral
BrandCarrier
Model50DD028
CategoryAccessories
LanguageEnglish

Summary

Installation

Rigging and Unit Placement

Inspect unit for transportation damage, file claims, keep upright.

Roof Curb

Assemble and install accessory roof curb as described in instructions.

Slab Mount

Provide a level concrete slab extending beyond unit cabinet at least 6 inches.

Positioning

Unit condenser air inlets and outlets may be located in any compass direction.

Field-Fabricated Ductwork

Unit Duct Connections

Unit is shipped set up for thru-the-bottom duct connections.

Modifications to the unit

Modifications required to convert unit for thru-the-side duct connections.

Units With Economizer

Ductwork may not be connected thru-the-side due to economizer interference.

Units With Manual Damper

Units may be connected to ductwork thru bottom or side.

Side Duct Connections

Convert to Thru-the-Side

Refer to Fig. 9 and 12 and perform the following procedure for conversion.

Economizer Setup

Units 50 DD012,016

Install a jumper on economizer terminal block terminals 7 and 8.

Units 50 DD024, 028, 034, 044, 054

Install a jumper on unit economizer terminals 2 and 3.

Exhaust Air Hood Installation

Units 50 DD012 and 016

Install accessory relief air damper and hood as described in installation instructions.

Units 50 DD024, 028, 034, 044 and 054

Install hood assemblies over exhaust air openings.

Unit Components Check

Return Air Filters

Check return air filters of correct type and size are installed in unit filter racks.

Outdoor Air Inlet Screens

Ensure all outdoor air inlet screens are in place before operating unit.

Condensate Drains

Condensate drain is open to atmosphere and must be trapped.

Drain and Power Supply

Condenser Pan Drain (Units 50 DD012, 016 Only)

If drain line is required, install a separate one.

Field Power Supply

For cooling only units, provide a fused disconnect switch.

Field Control Wiring

Constant Volume Units

Install a Carrier approved accessory thermostat assembly.

Variable Volume Units

Unit operation is programmed by a control panel adjacent to the indoor air fan motor.

Outdoor Air Thermostat

Unit and room thermostat factory wired to provide 2-stage heat.

Compressor and Valve Service

Compressor(s)

Loosen compressor hold-down bolts until slight sidewise movement is obtained.

Liquid Line Service Valves

Open the liquid line service valves.

Indoor Air Fans

Units 50 DD012 and 016

Remove shipping bracket from indoor air fan motor.

Units 50 DD024 Thru 054

Fans, belts and pulleys are installed and adjusted at the factory.

START-UP

Cooling (Constant Volume Units)

Open compressor service valves. Check oil level. Set system selector to "Cool".

Unit Operation Checks

Cooling Effect Check

Check cooling effect at duct supply outlets.

Heating (Electric Heat Units)

Turn on unit power; set circuit breakers at "On." Set system selector switch at "On."

Unit Operation Modes

Automatic Changeover

Unit will automatically switch from heating to cooling mode based on space temperature.

Economizer Operation

Unit with modulating outdoor air control should operate as described.

Thermostat Settings

Set outdoor air thermostat in unit control box to desired temperature.

Operating Conditions

Heating or Compressor Cooling

Dampers will assume ventilation position when indoor air fan is operating.

Night Switch Closed

Dampers assume ventilation position when indoor fan is operating.

Night Switch Open

Outdoor air damper remains closed; no outdoor air introduced.

Intermediate Season (Free Cooling)

Unit operates with free cooling when outdoor temp is below OAT setting.

Power Exhaust Operation

Exhaust fan discharges return air proportional to outdoor air quantity.

Time Guard Circuit

Timer sequence provides a 5-minute delay in compressor start-up.

Crankcase Heater

Unit main power supply must remain on for crankcase heater operation.

Variable Volume Unit Features

Control Panel Relocation

Shut off unit power, remove access cover, and relocate panel if needed.

Control Sequence Checkout

Turn on unit power, set controls, and check operation.

Unloader Sequence

Unloader Location

Diagram showing unloader locations on compressor.

Control Panel Adjustments

Seven-Day Timer Adjustment

Factory settings are On 6:30 AM; Off 7:30 PM. Adjust trippers as needed.

Control System Adjustments

Proportional Thermostat

Monitors conditioned air temperature, operates cam switches to load/unload compressor.

Step Controller

Drives cams to activate snap-acting switches for capacity control.

Determining Switch Settings

Switches are factory set; reset as required for angular differential and between switches.

Cam Adjustments

Adjust switch settings using a specific procedure for alignment and differential.

Fan Adjustment Procedures

Indoor Air Fan Adjustment (50 DD012 and 016)

Fan motor pulley is factory set for fan speed. Adjust for different speeds.

Indoor Air Fan Adjustment (50 DD024, 028, 034, 044, 054)

Fixed fan speeds are set. Select field-supplied motor or pulleys if other speeds are needed.

Pulley Removal

Shut off power, loosen bolts, remove belt, use bushing bolts to loosen bushing.

Pulley Alignment

Loosen pulley setscrews, slide pulley along shaft, adjust angular alignment.

Belt Tension

Loosen pivot bolts, adjust tension for proper deflection, tighten bolts.

Exhaust Air Fan Adjustment

Adjust belt tension for proper deflection.

Outdoor (Condenser) Air Fan Adjustment

Shut off power, remove guard, adjust fan height.

Damper Operations

Economizer Damper Adjustment

Set outdoor air thermostat high, install jumper, remove control relay.

Damper Vent Position Setting

Turn adjustment screw slowly until dampers assume desired vent position.

Power Failure

Dampers do not have spring return; remain in position until power is restored.

Refrigerant Charging - Unit 50 DD012

No Charge

Use standard evacuating procedures, weigh in specified amount of refrigerant.

Low Charge

Restrict condenser air flow, add refrigerant until sight glass clears.

Refrigerant Charging - Unit 50 DD016

No Charge

Use standard evacuating procedures, weigh in specified amount of refrigerant.

Low Charge

Restrict condenser air flow to maintain pressure, add refrigerant until sight glass clears.

Refrigerant Charging - Units 50 DD024-054

No Charge

Evacuate system, weigh in specified amount of refrigerant.

Low Charge

Use charging chart, add refrigerant until sight glass clears.

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