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Carrier 58SU0A040E17-12 - Electrical Box and 24-V Wiring; Electrical Box Installation Hazards; 24-V Wiring Connections

Carrier 58SU0A040E17-12
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18
ELECTRICAL CONNECTION TO
J--BOX
Electrical Box on Furnace Casing Side
FIRE OR ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
If field-- supplied manual disconnect switch is to be mounted
on furnace casing side, select a location where a drill or
fastener cannot damage electrical or gas components.
!
WARNING
1. Select and remove a hole knockout in the casing where the
electrical box is to be installed.
NOTE: Check that duc t on side of furnace will not interfere with
installed electrical box.
2. Remove the desired electrical box hole knockout and posi-
tion the hole in the electrical box over the hole in the fur-
nace casing.
3. Fasten the electrical box to casing by driving two field
supplied screws from inside electrical box into casing
steel.
4. Remove and save two screws holding J--Box.
5. Pull furnace power wires out of 1/2--in. (12 mm) diameter
hole in J-- Box. Do not loosen wires from strain -- relief
wire--tie on outside of J--Box.
6. Route furnace power wires through holes in casing and
electrical box and into electrical box (see Fig. 22)
7. Pull field power wires into electrical box.
8. Remove cover from furnace J--Box.
9. Route field ground wire through holes in electrical box
and casing, and into furnace J-- Box.
10. Reattach furnace J--Box to furnace casing with screws re-
movedinStep4.
11. Secure field ground wire to J--Box green ground screw.
12. Complete electrical box wiring and installation. Connect
line voltage leads as shown in Fig. 24. Use best practices
(NEC in U.S. for wire bushings, strain relief, etc.)
13. Reinstall cover to J-- Box. Do not pinch wires between
cover and bracket.
POWER CORD INSTALLATION IN FURNACE
J--BOX
NOTE: Power cords must be able to handle the electrical
requirements listed in Table 7. Refer to power cord
manufacturer’s listings.
1. Remove cover from J--Box.
2. Route listed power cord through 7/8--in. (22 mm) diameter
hole in J--Box.
3. Secure power cord to J--Box bracket with a strain relief
bushing or a connector approved for the type of cord used.
4. Secure field ground wire to green ground screw on J--Box
bracket.
5. Connect line voltage leads as shown in Fig. 24.
6. Reinstall cover to J-- Box. Do not pinch wires between
cover and bracket.
BX CABLE INSTALLATION IN FURNACE
J--BOX
1. Remove cover from J--Box.
2. Route BX cable into 7/8 --inch diameter hole in J--Box.
3. Secure BX cable to J--Box bracket with connectors ap-
proved for the type of cable used.
4. Secure field ground wire to green ground screw on J--Box
bracket.
5. Connect line voltage leads as shown in Fig. 24.
6. Reinstall cover to J-- Box. Do not pinch wires between
cover and bracket.
A10141
Fig. 22 -- Field-- Supplied Electrical Box on Furnace Casing
24--V
WIRING
Ma ke field 24--v conne c ti ons at the 24--v termi nal st ri p. (See Fig. 24)
Connect ter m i nal Y as shown in Fig. 38 for prope r c ooli ng
opera ti on. Use onl y AWG No. 18, c olor--c oded, c opper the rmostat
wir e .
The 24--v circuit contains an automotive--type, 3--amp. fuse located
on the control. Any direct shorts during installation, service, or
maintenance could cause this fuse to blow . If fuse replacement is
requi re d, use ONLY a 3--amp. fuse of identical si ze .
ACCESSORIES
1. Electronic Air Cleaner (EAC)
Connect an accessory Electronic Air Cleaner (if used) using
1/4--in female quick connect terminals to the two male 1/4--in
quick--connect ter m i nal s on the c ontr ol boa rd mar ked EAC
and NEUTRAL. The terminals are rated for 115 VAC, 1.0
am ps maxi mum a nd a re e nergized duri ng blower motor op-
era tion. (See Fig. 23)
2. Humidifie r ( HUM)
Connect an accessory 115 VAC, 1 amp. maximum humidifi-
er (if used) to the 1/4--in male quick--connect HUM terminal
and NEUTRAL 1/ 4--in quick c onnec t. The HUM te r m i nal i s
energized when the blower starts during a call for heat. (See
Fig. 23)
NOTE: A field--supplied, 115--v controlled relay connected to
EAC terminals may be added if humidifier operation is desired
during blower operation.
NOTE: DO NOT connect furnace control HUM terminal to
HUM (humidifier) terminal on Thermidistatt, Zone Controller
or similar device. See Thermidistat, Zone Controller , thermostat,
or controller manufacturer’s instructions for proper connection.
NOTE: DO NOT connect furnace control HUM 115VAC
terminal to H (humidifier) terminal on humidity sensing
thermostat, or similar device. See humidity sensing thermostat,
thermostat, or controller manufacturer’s instructions for proper
connection.

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