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Carrier AERO 39MN - User Manual

Carrier AERO 39MN
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Dulles South Multi Purpose Aquatics Center
Phase 2 C00243 9P2076
Modular Indoor Central-Station Air-Handling
Units
Modular Indoor Central-Station Air-Handling Units
Project: Dulles South Multi Purpose Aquatics Center Phase 2 C00243 9P2076
24950 Riding Center Drive, South Riding, VA 20152
Submittal Package: Modular Indoor Central-Station Air-Handling
Units
Package Number: 323-23 73 13-0
Revision: 0
Description: Operation & Maintenance Data
Status: Open
Trade: Mechanical Systems
From: Megan McCarthy, Forrester Construction
To: John Branick, Ronco Mechanical
Architect’s Comments: Refer to Brinjac Comments. Provide requested identifying tags and model numbers for each section.
Resubmit For Record Only.
Commissioning Agent Review Comments:
1. Cover sheet missing equipment tags identifying model numbers and listing the associated outdoor condensing unit.
2. Model numbers need to be identified for each section including coils and fans, along with sizes and capacities.
Submittal Items
Title
#
Rev#
Category
Status
Status Options
Last Comment
Modular
Indoor
Central-
Station
Air-
Handling
Units
10
63
0
Manuals-Modular Indoor
AHU's
Operation /
Maintenanc
e Manual
Approved As
Noted
(APP) Approved
(AAN) Approved As Noted
(FRO) For Record Only
(ONH) On Hold
(REJ) Rejected
(RAR) Revise & Resubmit

Table of Contents

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Summary

Installation, Start-Up and Service Instructions

Introduction

Provides an overview of the 39M series central station air handlers and their installation.

Safety Considerations

Outlines essential safety precautions to prevent injury and equipment damage during operation.

Unit and Component Identification

Unit Nameplate Label

Identifies the main unit nameplate label found on each component section shipped separately.

Section Nameplate Label

Describes the section nameplate label found on each individual component section.

Pre-Installation

Rigging and Handling

Procedures for safely transferring units from the shipping platform to the installation site.

Unit Suspension

Details on recommended methods for suspending units, including platform and beam mounts.

Installation

Non-Stacked Units

Instructions for assembling split units that are not stacked, including gasket installation.

Stacked Units

Procedures for assembling split units that are stacked, emphasizing proper alignment and securing.

Humidifier Installation

Assemble Control Valve Assembly

Instructions for assembling control valve kits and fitting components for humidifiers.

Coil Installation

Installation of Single Height Coils

Detailed steps for installing single height coils in unit sizes 03-36.

Installation of Stacked Coils

Procedures for installing coils in stacked units, sizes 40-110.

Coil Freeze-Up Protection

Water Coils

Precautions and methods to prevent freeze-up in water coils, including thermostat use.

Steam Coils

Guidelines for steam coils, including condensate drainage and handling of low pressure systems.

IDT Steam Coil Piping

Recommendations for piping IDT steam coils to ensure proper condensate removal and efficient operation.

Distributor Nozzle Change-Out

TXV Location

Guidance on optimal placement of TXV bulbs and connections for accurate sensing.

Solder Techniques

Proper soldering methods to avoid damage to TXV valves and distributors.

TXV Bulb Location and Installation

External Equalizer Connection

Instructions for connecting the external equalizer line to the suction line for proper TXV function.

Hot Gas Bypass Piping and Wiring

Install Piping (See Fig. 77)

Steps for installing hot gas bypass piping, including side connector and copper tube connections.

Condensate Drain

Trapping (All Sizes)

Instructions for correctly trapping condensate drains for draw-thru and blow-thru units.

Fan Motor Starter

WIRING

Field wiring instructions for connecting power and control wiring to the fan motor starter.

START-UP AND TEST

Procedures for safely starting up and testing the fan motor starter.

VFD

VFD Configuration

Guidance on configuring the VFD, including setting parameters for fan speed and frequency.

VFD with Bypass

Information on VFDs with bypass functionality, including wiring and start-up.

Electric Heaters

CONNECT POWER AND CONTROL WIRES

Guidance on connecting power and control wiring for electric heaters according to diagrams.

Gas Furnace Identification

Gas-Fired Duct Furnaces

Information on identifying and installing gas-fired duct furnaces.

Gas-Fired Rack System Furnaces

Details on identifying and installing gas-fired rack system furnaces.

Energy Recovery Ventilation

CLEANING

Procedures for cleaning ERV wheels and removable segments to maintain performance.

START-UP

Steps for performing the initial start-up of ERV units.

Checklist

A checklist to ensure proper pre-start-up procedures for ERV units.

Fan and Shaft Removal

INTERNALLY ISOLATED UNIT

Adjustments needed when fan discharge is altered and motor is relocated.

Lubrication

MOTORS

Recommendations for lubricating motors according to manufacturer specifications.

Initial Fan Bearing Lubrication

Guidance on initial fan bearing lubrication, including monitoring and temperature ranges.

Bearing Lubrication Instructions

Specific instructions for lubricating bearings with lithium or lithium-complex base grease.

TROUBLESHOOTING

Steam Coil Performance Problems

Common issues with steam coil capacity, water hammer, and temperature control.

VFD Diagnostics

How the VFD signals and reports error situations using LEDs, panel display, and fault words.

START-UP CHECKLIST - 39 MN INDOOR AHU UNITS

I. PRELIMINARY INFORMATION

Basic project and unit identification details required before start-up.

II. PRE-START-UP

Pre-start-up checks related to controls, air handler components, piping, and duct connections.

START-UP CHECKLIST - 39 MW OUTDOOR AHU UNITS

I. PRELIMINARY INFORMATION

Basic project and unit identification details required before start-up.

II. PRE-START-UP

Pre-start-up checks for controls, air handler components, and piping for outdoor units.

START-UP CHECKLIST - CARRIER 39 M GAS-FIRED DUCT FURNACE

I. PRELIMINARY INFORMATION

Essential preliminary information for gas-fired duct furnace start-up.

II. OPERATING SET-UP

Settings for furnace operation at low and high fire conditions.

III. OPERATION CHECKLIST

Checks to verify gas line integrity, combustion air, condensate drains, and system deficiencies.

START-UP CHECKLIST - CARRIER 39 M GAS-FIRED FURNACE RACK ASSEMBLY

I. PRELIMINARY INFORMATION

Essential preliminary information for gas-fired rack furnace start-up.

II. OPERATING SET-UP

Settings for furnace operation at low and high fire conditions.

III. OPERATION CHECKLIST

Checks for gas line integrity, combustion air, condensate drains, and system deficiencies.

Carrier AERO 39MN Specifications

General IconGeneral
Model Number39MN
AirflowUp to 2000 CFM
TypeAir Handler
Voltage208/230V
Motor TypePSC or ECM
CabinetGalvanized steel

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