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Case IH FARMLIFT 525 User Manual

Case IH FARMLIFT 525
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Part number 47712944
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FARMLIFT 525
Telescopic Handler
SERVICE MANUAL
FARMLIFT 525
Tier4
Telescopic Handler
Part number 47712944
English
September 2014
Copyright © 2014 CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICE MANUAL
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Case IH FARMLIFT 525 Specifications

General IconGeneral
Engine Power74 hp
Lifting Capacity2500 kg
Max Lift Height5.7 m
TransmissionHydrostatic
Horsepower74 hp
Lift Capacity2500 kg

Summary

INTRODUCTION

Important Notice for Equipment Servicing

General guidelines for qualified personnel on repair and maintenance, emphasizing adherence to procedures.

Shop and Assembly Procedures

Instructions for shimming, seals, compounds, and using correct spare parts during assembly.

Protecting Electrical Systems

Essential practices to prevent damage to electronic systems during charging and welding operations.

Personal Safety Precautions

Detailed safety measures, personal protective equipment, and hazard warnings for operator safety.

Emergency Preparedness

Guidelines for emergency readiness, including first aid kits, fire extinguishers, and safety equipment.

Equipment Safety Gear

Recommendations for appropriate clothing and safety equipment for various work conditions.

Engine and Radiator Safety

Safety precautions for engine operation, ventilation, and avoiding hazards related to the radiator.

Hydraulic System Contamination

Explains causes, types, and effects of hydraulic oil contamination and methods for maintenance.

Hoses and Tubes Maintenance

Procedures for inspecting, installing, and replacing hoses and tubes to ensure system integrity.

Battery Safety Guidelines

Critical safety information for handling batteries, including explosion and acid hazards.

Flammable Liquids Handling

Safety protocols for handling flammable liquids, preventing ignition, and extinguishing fires.

Tyre Inspection and Inflation

Safe practices for inspecting, inflating, and maintaining tyres on the machinery.

Component Cleaning Procedures

Recommended methods for cleaning machine parts to ensure optimal performance and longevity.

Waste Disposal Regulations

Guidelines for the environmentally sound disposal of machine fluids, parts, and waste materials.

Ecology and Environmental Foreword

Recommendations on environmental responsibility, product use, and disposal of chemicals.

Product Identification and Serial Numbers

Information on identifying the machine and key components using serial numbers for service.

Torque Specifications and Usage

Proper methods and importance of using correct torque values for fasteners to ensure safety and performance.

Fine Pitch Bolt Torque Data

Table of torque values, friction coefficients, and preload for various fine pitch bolt sizes.

Bolt Tightening Sequence

Illustrates correct sequences for tightening multiple bolts to ensure even distribution of force.

Split Flange Service Recommendations

Best practices for cleaning, assembling, sealing, and tightening split flange connections.

Nut and Bolt Locking Mechanisms

Methods for securing fasteners using lock plates, cotter pins, and lock wire to prevent loosening.

Piping Joint Tightening

Guidelines for tightening union joints and pipe threads, including torque specifications.

Hydraulic Fitting Torque Chart

Torque values for various series of hydraulic fittings based on thread size and type.

Screwed-in Connection Types

Information on thread pitch and types for screwed connections and seal tape application.

Seal Tape Application Technique

Proper method for applying seal tape to threaded connections to prevent leaks.

Hose Clamp Tightening Torque

Correct torque values for T-bolt and worm gear type low-pressure hose clamps.

Hose Installation and Replacement

Instructions for using genuine parts, preventing kinks, and avoiding rubbing during hose installation.

Machine Dimensions and Performance

Key physical dimensions, capacity, lifting height, and performance metrics of the handler.

System Consumables List

Details on required consumables, including types and quantities of oils, fluids, and grease for various systems.

Machine Orientation Terminology

Defines directional terms (front, rear, left, right) as viewed from the operator's seat.

Maintenance Standards and Precautions

Guidance on using maintenance standards, reference values, and service limits for machine upkeep.

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