Case IH AXIAL-FLOW 5130

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Summary

INTRODUCTION

Basic instructions - Important notice regarding equipment servicing

Covers essential guidelines for performing repair and maintenance operations safely and correctly.

Safety rules and signal word definitions

Personal safety

Explains safety alert symbols, signal words (Danger, Warning, Caution, Notice), and their meanings.

Safety rules Ecology and the Environment

Safety rules - Personal safety

Basic instructions - Shop and Assembly

SHIMMING

Procedures for selecting and measuring adjusting shims for proper alignment.

ROTATING SHAFT SEALS

Step-by-step guide for correct installation of rotating shaft seals.

O-RING SEALS

Guidance on lubricating and inserting O-ring seals to ensure proper sealing.

SEALING COMPOUNDS

Details on applying specific sealing compounds to mating surfaces for assembly.

SPARE PARTS

Instructions on using genuine CNH/CASE IH parts and information needed for ordering.

PROTECTING THE ELECTRONIC;ELECTRICAL SYSTEMS DURING CHARGING OR WELDING

Torque - Minimum tightening torques for normal assembly

Hardware Identification

Metric Hex head and carriage bolts, classes 5.6 and up

Explains identification markings for metric hex head and carriage bolts.

Metric Hex nuts and locknuts, classes 05 and up

Details identification markings for metric hex nuts and locknuts.

Inch Lock Nuts, All Metal (Three optional methods)

Torque - Standard torque data for hydraulics

INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES

Procedures for installing adjustable fittings in straight thread O-ring bosses.

PIPE THREAD FITTING TORQUE

INSTALLATION OF ORFS (O-RING FLAT FACED) FITTINGS

Guidelines for cleaning and installing ORFS fittings with O-rings.

Basic instructions - Chain Wear Tables - Roller Chains

Chain wear

Explains how chain wear occurs and how to measure it for replacement.

This document is a service manual for the Case IH Axial-Flow 5130, 6130, and 7130 series combines, with PIN YDG009296 and above. It provides comprehensive instructions and technical specifications for the maintenance and repair of these agricultural machines.

Function Description

The Case IH Axial-Flow combines are designed for efficient harvesting of various crops. They utilize an axial-flow threshing and separation system, which is known for its gentle crop handling, high capacity, and excellent grain quality. The manual covers all major systems of the combine, including the engine, drivetrain, hydraulic systems, electrical systems, and harvesting components, ensuring that qualified dealership personnel can perform all necessary repair and maintenance work.

Important Technical Specifications

The manual details specifications across numerous systems:

Engine:

[10.001] Engine and crankcase: Provides information on the core engine components.
[10.202] Air cleaners and lines: Covers the air filtration system.
[10.254] Intake and exhaust manifolds and muffler: Details the engine's breathing components.
[10.310] Aftercooler: Specifies the intercooling system.
[10.400] Engine cooling system: Outlines the cooling circuit.
[10.414] Fan and drive: Describes the cooling fan and its drive mechanism.
[10.418] Rotary screen: Details the rotary screen for cooling system protection.
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment: Covers the emissions control system.

Main Gearbox and Drive:

[14.100] Main gearbox and drive: Provides details on the primary power transmission.

Transmission:

[21.114] Mechanical transmission: Covers the mechanical aspects of the transmission.
[21.145] Gearbox internal components: Details the internal workings of the gearbox.
[21.182] Differential: Describes the differential unit.

Front Axle System:

[25.310] Final drives: Covers the final drive components.

Rear Axle System:

[27.100] Powered rear axle: Details the powered rear axle.
[27.124] Final drive hub, steering knuckles, and shafts: Covers the rear axle's steering and drive components.

Hydrostatic Drive:

[29.100] Transmission and steering hydrostatic control: Describes the hydrostatic control for transmission and steering.
[29.202] Hydrostatic transmission: Details the hydrostatic transmission unit.
[29.204] Reservoir, cooler, and lines: Covers the hydrostatic fluid reservoir, cooler, and associated lines.
[29.218] Pump and motor components: Specifies the hydrostatic pump and motor.

Brakes and Controls:

[33.110] Parking brake or parking lock: Details the parking brake system.
[33.202] Hydraulic service brakes: Covers the hydraulic service brake system.

Hydraulic Systems:

[35.000] Hydraulic systems: General overview of the hydraulic systems.
[35.102] Pump control valves: Describes the hydraulic pump control valves.
[35.106] Variable displacement pump: Details the variable displacement hydraulic pump.
[35.220] Auxiliary hydraulic pump and lines: Covers the auxiliary hydraulic pump and its lines.
[35.300] Reservoir, cooler, and filters: Specifies the hydraulic reservoir, cooler, and filters.
[35.322] Regulated/Low pressure system: Details the regulated/low-pressure hydraulic system.
[35.359] Main control valve: Covers the main hydraulic control valve.
[35.410] Header or attachment height system: Describes the header height control system.
[35.440] Grain tank unload system: Details the grain tank unloading system.
[35.536] Crop processor system: Covers the crop processor hydraulic system.
[35.760] Header reverser drive: Describes the header reverser drive.
[35.796] Chaff spreader control: Details the chaff spreader control.

Steering:

[41.101] Steering control: Covers the steering control system.
[41.106] Tie rods: Details the steering tie rods.
[41.200] Hydraulic control components: Describes hydraulic components of the steering.
[41.206] Pump: Covers the steering pump.

Wheels:

[44.511] Front wheels: Details the front wheel assembly.

Cab Climate Control:

[50.300] Cab pressurizing system: Describes the cab pressurization system.
[50.200] Air conditioning: Covers the air conditioning system.
[50.100] Heating: Details the heating system.
[50.104] Ventilation: Covers the ventilation system.

Electrical Systems:

[55.000] Electrical system: General overview of the electrical system.
[55.010] Fuel injection system: Details the electronic fuel injection system.
[55.012] Engine cooling system: Covers the electrical components of the engine cooling.
[55.013] Engine oil system: Describes the electrical aspects of the engine oil system.
[55.014] Engine intake and exhaust system: Covers electrical components related to intake and exhaust.
[55.015] Engine control system: Details the engine's electronic control unit.
[55.031] Parking brake electrical system: Covers the electrical control of the parking brake.
[55.036] Hydraulic system control: Describes the electrical control of hydraulic systems.
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system: Details the electrical control of the HVAC system.
[55.100] Harnesses and connectors: Covers wiring harnesses and connectors.
[55.201] Engine starting system: Describes the engine's electrical starting system.
[55.202] Cold start aid: Details the cold start assistance system.
[55.301] Alternator: Covers the alternator for power generation.
[55.302] Battery: Specifies the battery system.
[55.405] External lighting switches and relays: Details external lighting controls.
[55.408] Warning indicators, alarms, and instruments: Covers the dashboard and warning systems.
[55.421] Feeding control system: Describes the electrical control of the feeding system.
[55.423] Cleaning control system: Covers the electrical control of the cleaning system.
[55.426] Harvest material flow control system: Details the electrical control of harvest material flow.
[55.518] Wiper and washer system: Covers the windshield wiper and washer system.
[55.520] Cab harvesting controls: Describes the electrical controls within the cab for harvesting.
[55.610] Ground speed control: Details the ground speed control system.
[55.628] Threshing electrical control: Covers the electrical control of the threshing mechanism.
[55.640] Electronic modules: Specifies various electronic control modules.
[55.661] Cab header controls: Details header controls within the cab.
[55.662] Header height control: Covers the electrical control of header height.
[55.834] Sieve electric control: Describes the electrical control of the sieves.
[55.836] Rotary separator control: Details the electrical control of the rotary separator.
[55.988] Selective Catalytic Reduction (SCR) electrical system: Covers the electrical aspects of the SCR system.
[55.DTC] FAULT CODES: Provides a list and explanation of diagnostic trouble codes.

Attachments/Headers:

[58.105] Attachment/Header reel control system: Details the control system for the header reel.

Product Feeding:

[60.105] Floating roll, feed chain, and drive: Covers the feeding mechanism.
[60.110] Feeder housing: Describes the feeder housing.
[60.122] Length-of-cut gearbox: Details the gearbox for length-of-cut adjustment.
[60.150] Feeder drive system: Covers the feeder drive system.

Threshing:

[66.105] Concave: Details the concave component.
[66.110] Concave control system: Covers the concave adjustment system.
[66.260] Threshing mechanism drive system: Describes the drive system for the threshing mechanism.
[66.331] Rotor: Details the rotor component.

Separation:

[72.410] Rotary separator drive system: Covers the drive system for the rotary separator.
[72.420] Rotary separator: Describes the rotary separator.

Residue Handling:

[73.210] Straw chopper drive system: Details the straw chopper drive.
[73.230] Straw chopper: Covers the straw chopper unit.
[73.335] Chaff spreader: Describes the chaff spreader.

Cleaning:

[74.000] Cleaning: General overview of the cleaning system.
[74.101] Cleaning drive systems: Covers the drive systems for cleaning components.
[74.114] Upper shaker shoe: Details the upper shaker shoe.
[74.118] Lower shaker shoe: Covers the lower shaker shoe.
[74.130] Fan housing: Describes the cleaning fan housing.
[74.140] Tailings return system: Details the tailings return system.

Crop Storage / Unloading:

[80.101] Clean grain elevator: Covers the clean grain elevator.
[80.150] Grain tank: Details the grain tank.
[80.175] Grain tank unload drive system: Describes the drive system for grain unloading.
[80.180] Grain tank unload: Covers the grain tank unloading mechanism.

Platform, Cab, Bodywork, and Decals:

[90.105] Machine shields and guards: Details protective shields and guards.
[90.124] Pneumatically-adjusted operator seat: Covers the operator's seat.
[90.151] Cab interior: Describes the cab interior components.

The manual also includes detailed torque specifications for various fasteners, including metric non-flanged, metric flanged, inch non-flanged, and inch flanged hardware, as well as specific torque data for hydraulic tubes and fittings. Chain wear tables for roller chains are provided to guide maintenance.

Usage Features

The manual emphasizes safe and correct usage during servicing:

Safety First: It begins with a strong emphasis on safety, including signal word definitions (DANGER, WARNING, CAUTION, NOTICE) and personal safety rules. Operators are instructed to always disengage the PTO, turn off the engine, remove the key, and wait for all movement to stop before leaving the operator's position or performing any adjustments. The use of "DO NOT OPERATE" tags is mandatory during service.
Environmental Responsibility: Guidelines for ecological and environmental safety are provided, encouraging proper disposal of oils, fuels, coolants, and other chemical substances. It advises against skin contact with harmful substances and recommends consulting with agricultural consultants for best practices.
Qualified Personnel: All repair and maintenance work must be carried out by qualified dealership personnel, strictly adhering to the instructions and using special tools where specified. This ensures the integrity and safety of the machine.
Manufacturer Approved Parts: The manual stresses the exclusive use of "CNH Original Parts" or "CASE IH AGRICULTURE Parts" to guarantee quality, durability, and safety.
Continuous Improvement: The manufacturer's policy of continuous improvement means that information is up-to-date at the publication date, with provisions for technical or commercial modifications and changes due to laws and regulations.

Maintenance Features

The manual provides detailed instructions for various maintenance procedures:

Shimming: Instructions for precise shimming operations, emphasizing individual measurement of shims with a micrometer rather than relying on total set measurements or indicated values.
Rotating Shaft Seals: Detailed steps for correct installation of rotating shaft seals, including soaking in oil, cleaning the shaft, proper orientation of sealing lips, lubrication, and using appropriate tools for insertion.
O-Ring Seals: Instructions for lubricating O-ring seals before insertion to prevent twisting and ensure sealing efficiency.
Sealing Compounds: Guidelines for applying specific sealing compounds (SILMATE® RTV 1473, LOCTITE® RTV 598, LOCTITE® INSTANT GASKET 587 BLUE) on mating surfaces, including surface preparation (metal brush, degreasing).
Protecting Electrical Systems: Crucial precautions for protecting electronic/electrical systems during charging or welding, such as disconnecting battery ground cables and avoiding welding near computer modules.
Tools: Highlights the use of specifically researched, designed, and tested CASE IH AGRICULTURE tools for reliable, efficient, and safe repair operations.
Torque Specifications: Extensive tables for minimum tightening torques for various types and sizes of fasteners (metric and inch, flanged and non-flanged), ensuring proper assembly and preventing damage.
Hydraulic Fitting Installation: Specific instructions for installing adjustable fittings in straight thread O-ring bosses and ORFS (O-ring Flat Faced) fittings, including lubrication, alignment, and torque values. It also provides standard torque data for hydraulic tubes and 37° flared fittings, emphasizing cleaning and sealant application.
Chain Wear Measurement: Detailed method for accurately measuring chain wear using pitch measurements and calculating allowable elongation, with recommendations for replacement when wear exceeds specified percentages (typically 3%).