61. Install the bracket for the battery disconnect
switch to the radiator shroud. Install the flat
washers, lock washers, and nuts. Tighten the
nuts.
62. Lift the hydraulic oil cooler into position and
install the cap screws, lock washers, and flat
washers that fasten the clamp for the hose and
the hinge for the hydraulic oil cooler to the
radiator. Tighten the cap screws.
63. Install the thumb screws and flat washers at the
left side of the hydraulic oil cooler. Tighten the
thumb screws.
64. Remove the plugs from the hoses and the caps
from the fittings and connect the hoses to the
bottom of the radiator.
65. Install the baffle for the battery compartment.
66. Install the battery cover. Install the cap screws,
lock washers, and flat washers that fasten the
battery cover to the baffle. Tighten the cap
screws.
67. Install the support and the hardware that fastens
the support to the left side of the battery cover.
Install the bolt, flat washers, and self-locking nut
that fasten the brace to the left side of the battery
cover. Tighten the self-locking nut and the
remaining hardware.
68. Install the support and install the bolt, flat washer,
lock washer, and nut that fasten the right side of
the battery cover to the support. Tighten the nut.
69. Install the flat washers, lock washers, and nuts
that fasten each side of the baffle for the battery
compartment to the frame. Tighten the nuts.
70. Install the hardware that fastens the rear of each
side of the radiator shroud to the frame. Tighten
the hardware.
71 . Route the hose through the support and the
radiator shroud and connect the hose to the
bottom of the coolant reservoir.
72. Install the lock washer and nut that fasten the
clamp for the wire harness to the top left side of
the radiator shroud. Tighten the nut.
Bur 7-12150
2000-9
73. Install the lock washer and nut that fasten the
clamps for the hose and the clamp for the wire
harness to the left side of the radiator shroud.
74. Install a new tie strap on the hoses and wire
harness.
75. If equipped with ether injection, connect the tube
to the valve assembly and connect the wire
harness.
76. Install the bolt, lock washer, and nut that fasten
the clamp for the wire harness to the top right
side of the radiator shroud. Tighten the nut.
77. Connect both connectors. Install a new tie strap
to fasten the wire harness for the lamps at the
right side of the radiator shroud.
78. Repeat Steps 76 through 77 for the left side of
the radiator shroud.
79. If equipped with a backup alarm, connect the
wires to the backup alarm.
80. Connect the positive cable to the batteries.
81. Connect the ground cable to the batteries. If
necessary, tighten the J-bolts for the clamp on
the front battery.
82. Make sure that the drain valve at the front right
side of the radiator is closed. Fill the cooling
system with coolant. If new coolant is being
installed, the coolant must be at least half
permanent antifreeze. The cooling system holds
26.5 litres (28 U.S. quarts) of coolant. See
Section 1002. Install the radiator cap.
83. Fill the coolant reservoir with the coolant that
was drained or new coolant.
84. Turn the battery disconnect switch to the ON
position.
85. Start the engine and run the engine at low idle. If
necessary, see Section 3410 and bleed the air
from the fuel system. Check to see that the
gauges show the correct indication. Check for
coolant and oil leaks. Stop the engine.
86. See Section 7002 to bleed the brake system.
Issued 1-99 Printed in U.S.A.
To Next Page
Loading...
