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Case W9 - Page 24

Case W9
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22-3
CHECKING
COMPRESSION
PRESSURE
(Continued)
B. RUNN
ING
METHOD -
Disconnect
the
high
pressure
fuel
line
and
leak-off
lines
from
number
one
injector.
Using
an
appropriate
length
of
tubing
or
hose,
route
the
fuel
from
these
lines
back
to
the
fuel
tank
or
a
clean
container
.
Re-
move
the
number
one
injector.
Refer
to
chart
below
.
4.
Clean
the
injector
bores
of
loose
carbon
and
residue.
Replace
the
compression
seal
in
the
injector
bore
of
the
cylinder
to
be
checked
and
install
a
Bacharach
70-314
(D-558)Compression
Gauge
Adapter,
Fig-
ure
1.
Secure
with an
original
injector
clamp
assembly
and
spacer.
Figure
1,
In-
set
A.
Tighten
bolt
to
20 foot
pounds.
Connect
Case
No.
CD-504
Compression
Gauge
to
the
adapter,
Figure
2.
IMPORTANT
It
is
very
important
that
all
cylinder
pressures
be
approximately
alike
.
For
the
allowable
compression
pressure
variation,
refer
to
chart
below.
INSET
A
~~SEMBLY
~-
LJ
SPACER
COMPRESSION
ADAPTER
70
-
314
(D-558)
Figure
1
5.
If
the
compression
is
greater
than
the
figure
mentioned,
carbon
deposits
are
in-
dicated
.
If
the
reading
is
below
these
fig-
ures,
leaking
valves
or
excessive
ring
clearance
is
indicated.
NOTE
To
make
a
simple
check
when a
compression
leak
ENGINE
SPEED
is
indicat
e
d,
squirt
a
small
amount
(a
tea-
spoon) of
oil
into
the
cylinder
and
recheck
the
compression.
If
the
pressure
rises
to
near
normal,
compression
loss
is
past
the
rings
.
Very
little
change
in
compression
indicates
leakage
past
the
valves.
A
low
pressure
reading
will
cause
difficulty
in
starting
particularly
at
low
temperatures
.
NOTE
Take
several
compression
read-
ings
on
each
cylinder.
This
is
done
by
pressing
the
vent
valve
button,
Figure
2,
to
relieve
gauge
pressure.
When
the
but-
ton
is
released
the
gauge
will
again
in-
dicate
compression
pressure.
COMPRESSION
ADAPTER
70-314
(D-558)
VENT
BU~~
I
""--
CD504
COMP~ESSION
GAUGE
Figure
2
IMPORTANT
Replace
the
compression
seal
and
carbon
seal
on
all
injectors
at
the
time
of
installation,
Figure
3.
CARBON
SEAL
't---
COMPRESSION
SEAL
Figure
3
NORMAL
ALLOWABLE
COMPRESSION
VARIATION
PRESSURE
BETWEEN
CYLINDERS
CRANKING
Approximately
200
RPM
400
PSI*
25
PSI
RUNNING
. 800
RPM
480
PSI*
20
PSI
NOTE * A 4%
reduction
in
PSI
must
be
allowed
for
every
1000
ft.
above
sea
level.

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