CCM 040-1198-8 - User Manual

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Summary

Safety Instructions

Warning

General warnings regarding the use of the bike carrier and potential hazards.

Caution

Specific cautions related to vehicle compatibility and carrier mounting.

Cleaning

Instructions on how to clean the bike carrier after use.

Storage

Guidance on proper storage of the bike carrier when not in use.

Limited Warranty

Details of the product's one-year limited warranty.

Exclusions

Conditions under which the warranty will not apply.

Packaging Contents

Parts List

An illustrated list of all components included in the package.

Tools Required

List of tools necessary for assembly and installation.

Assembly

Assembling The Bike Carrier

Step-by-step instructions for assembling the main bike carrier structure.

Stinger Installation to Hitch Receiver

Procedure for securely mounting the carrier's stinger base to the vehicle's hitch receiver.

Operation

Loading Bicycles on the Bike Carrier

Instructions for correctly placing and securing bicycles onto the carrier.

Tilting the Bike Carrier

Guidance on how to tilt the carrier for trunk access.

Caution

Important operational cautions for safe use and vehicle protection.

Folding the Bike Carrier

Folding Procedure

Steps to fold the bike carrier for storage or when not in use.

The device is a CCM Hitch Mount Platform Bike Carrier, model 040-1198. It is designed to transport bicycles on the rear of a vehicle, attaching to the vehicle's hitch receiver.

Function Description:

The CCM Hitch Mount Platform Bike Carrier is a robust system for transporting up to four bicycles. It features a platform design where bicycles rest on individual wheel trays, secured by straps and a central mast. The carrier is designed for easy loading and unloading of bicycles and offers features for convenient storage and access to the vehicle's trunk.

Important Technical Specifications:

Model Number: 040-1198 (also referred to as 040-1198-8 and 040-1190-4 in different sections of the manual, likely indicating variations or specific components within the broader model).
Maximum Load Capacity: 180 lb (80 kg) total.
Weight Limit Per Tray: 45 lb (20 kg).
Bicycle Capacity: Up to four bicycles.
Clearance Required: 11" (28 cm) beyond the hitch receiver pin opening for vehicles with a rear-mounted spare tire.
Warranty: One (1) year limited warranty from the original date of purchase against defects in material or workmanship.

Usage Features:

Platform Design: Bicycles rest on individual wheel trays, providing stable support and minimizing contact between bikes.
Alternating Direction Loading: Bicycles should be placed in alternating directions on the carrier, with the heaviest bicycle loaded closest to the vehicle, to ensure proper balance and stability.
Rack Arm Mechanism: A central rack arm pushes down onto the top tube of the bicycle, firmly locking it into position. A button on the central mast allows for release and lifting of the rack arm for unloading.
Wheel Securing: Bicycle wheels are secured to the left and right wheel trays using Velcro straps (W).
Tilting Feature: The bike carrier can be tilted to allow easy access to the vehicle's rear trunk or hatch. This feature requires the carrier to be unloaded and involves pulling upwards on quick-release handles (X) at the base of the masts.
Folding Feature: The wheel trays can be folded up for compact storage when the rack is not in use. The center masts can also be tilted into the wheel trays, and a tethered pin clip (U) can be removed to allow the center bracket (B) to be lifted towards the vehicle for further compactness.
Hitch Mount Installation: The carrier attaches to the vehicle's hitch receiver using a stinger base (A), secured with an anti-sway hitch pin (G), spring washer (P), flat washer (R), and hitch pin clip (H).
Assembly Components: The carrier consists of a stinger base (A), inboard (B) and outboard (C) center brackets, left (D) and right (E) wheel trays, rack arms (F), and various bolts, nuts, washers, and clips for secure assembly.
Tools Required for Assembly:
- 1" (25 mm) adjustable wrench
- 1/2" (13 mm) wrench
- 5/8" (17 mm) wrench
- 15/16" (24 mm) wrench
- 3/4" (19 mm) socket wrench (for anti-sway hitch pin)
- 15/16" (24mm) socket wrench (for stinger base attachment)
- 5/8" (17mm) socket wrench (for outboard bracket attachment)
- 1/2" (13mm) socket wrench (for rack arm attachment)

Maintenance Features:

Cleaning: The bike carrier should be wiped with a damp cloth and mild detergent after every use and before storage.
Storage: For compact storage, the wheel trays can be folded. The carrier should be stored indoors in a cool, dry place when not in use.
Regular Inspection: Users are advised to inspect and check the bike carrier before and after loading bicycles, tightening straps as needed. Straps should be checked at regular intervals, especially when traveling on bumpy roads.
Prolonging Life: Removing the bike carrier from the vehicle when not in use can help prolong its life.

Safety Instructions and Warnings:

Off-Road Use: Not for off-road purposes.
Bicycle Types: Do not load tandems or recumbents.
Vehicle Compatibility: Not for installation on trailers or other towed vehicles. May not be suitable for vehicles with rear-mounted spare tires if clearance is insufficient.
Loading Limits: Never exceed the maximum load capacity (180 lb total, 45 lb per tray) or load more than four bicycles.
Secure Bicycles: Always secure bicycles to the carrier using straps (not included). Do not use worn or damaged straps.
Pedal Position: Position bicycle pedals to prevent scratching the vehicle.
Exhaust Pipe Clearance: Do not allow bicycle tires to hang near the vehicle's exhaust pipe, as hot exhaust can melt and destroy tires.
Quick Release Pins: After loading bicycles, do not attempt to remove quick release pins from the main bracket, as this can cause tilting and damage.
License Plate Obstruction: Be aware that some states/provinces may not allow obstructed license plates. Check local ministry of transportation for regulations.
Car Washes: Do not wash or use an automated car wash while the bike carrier is mounted on the vehicle.
Tool Use: Do not use power tools or pneumatic tools to tighten nuts.
Center Mast Handling: When removing quick release pins, hold the center mast firmly to prevent injury from the rack arm. Ensure center masts are tilted when opening the trunk lid to prevent damage.