CCM 040-1190-4 - User Manual

model no. 040-1190-4
INSTRUCTION
MANUAL
HITCH MOUNT PLATFORM BIKE
CARRIER
NOTE: Please read instructions carefully before installation.
Please refer to assembly instructions and ensure the bike carrier is installed
correctly.
Please keep the instruction manual in your vehicle for future reference.
For assistance, please contact customer service at
1-888-670-6686 (toll-free).

Summary

Safety Instructions for Bike Carrier

General Safety Warnings and Precautions

Provides warnings about off-road use, specific bicycle types, installation on trailers, and the need for regular checks.

Weight Capacity and Cautionary Notes

Details maximum weight limits and cautions regarding vehicle compatibility and strap usage.

Cleaning and Storage

Cleaning Procedures

Instructs to wipe the bike carrier with a damp cloth and mild detergent after each use.

Storage Guidelines

Recommends folding wheel trays and storing the carrier indoors in a cool, dry place.

Limited Warranty and Exclusions

Warranty Coverage

States a one-year limited warranty against defects in material or workmanship.

Warranty Exclusions

Lists conditions like modification, damage, or misuse that void the warranty.

Packaging Contents and Tools

Parts List

Details all components included in the packaging with part numbers and illustrations.

Required Tools for Assembly

Lists necessary tools like wrenches and screwdrivers for assembly.

Bike Carrier Assembly

Attaching Centre Bracket and Mast

Step-by-step guide for connecting the centre bracket, base gasket, and centre mast.

Installing Quick Release Pins

Instructions for inserting top and bottom quick-release pins into the centre bracket.

Stinger Installation for Hitch Receivers

2 Hitch Receiver Installation

Guide for fitting the stinger with a 2" receiver adaptor into the vehicle's hitch receiver.

1 1;4 Hitch Receiver Installation

Instructions for disassembling and fitting the stinger into a 1 1/4" hitch receiver.

Loading Bicycles

Bicycle Placement

Details on placing bicycles in alternating directions on wheel trays, heaviest closest to the vehicle.

Securing Rack Arm

Instructions on pushing down the rack arm onto the bicycle top tube until it locks.

Bike Carrier Operation

Securing Bicycle Wheels

Guidance on using straps to secure bicycle wheels to the left and right wheel trays.

Tilting the Bike Carrier

Steps to tilt the carrier for trunk access, including pin removal and mast movement.

Folding the Bike Carrier

Instructions for removing pins and lifting side arms to fold the carrier for storage.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features & Important Notes

The CCM Hitch Mount Platform Bike Carrier, model no. 040-1190-4, is designed to transport bicycles on vehicles equipped with either a 2" (5 cm) or 1 1/4" (3.2 cm) hitch receiver. This instruction manual provides detailed steps for assembly, installation, loading, tilting, and folding the bike carrier, emphasizing safety precautions and proper usage.

Function Description:

The primary function of this device is to securely transport one or more bicycles on the rear of a vehicle. It utilizes a platform design where the bicycle wheels rest on trays, and the bikes are secured by a center mast and straps. The carrier is designed to be mounted into a vehicle's hitch receiver, providing a stable and safe method of transport.

Important Technical Specifications:

• Model Number: 040-1190-4
• Maximum Load Capacity: 90 lb (40 kg) total, or 45 lb (20 kg) per tray. This means the carrier can hold two bicycles, each weighing up to 45 lb.
• Hitch Receiver Compatibility: Designed for both 2" (5 cm) and 1 1/4" (3.2 cm) hitch receivers. The stinger assembly includes a 2" (5 cm) receiver adaptor that can be disassembled for 1 1/4" (3.2 cm) hitch compatibility.
• Required Tools for Assembly/Installation:
  • 5/8" (16 mm) wrench (for two bolts on the stinger assembly)
  • 3/4" (19 mm) wrench (for the anti-sway hitch pin bolt)
  • 1/2" (13 mm) wrench and 3" (7.6 cm) extension (optional) (to secure the centre mast)
  • Screwdriver (for disassembling the 2" receiver adaptor for 1 1/4" hitch installation)

Usage Features:

• Platform Design: Bicycles rest on dedicated wheel trays (right and left), providing stable support and preventing bike-to-bike contact.
• Center Mast Security: A center mast with a rack arm pushes down onto the bicycle's top tube, locking it into position. Quick-release pins are used for securing and releasing the rack arm.
• Alternating Bicycle Direction: Bicycles should be placed in an alternating direction, with wheels resting on the respective trays, to optimize space and stability. The heaviest bicycle should be loaded closest to the vehicle.
• Adjustable Wheel Trays: The wheel trays are designed to accommodate various bicycle sizes.
• Tilting Feature: The bike carrier can be tilted away from the vehicle for easy access to the rear trunk/hatch. This feature requires the carrier to be unloaded and involves rotating a top quick-release pin and tilting the center mast.
• Folding Feature: The bike carrier can be folded for storage or when not in use. This involves rotating and removing bottom quick-release pins and lifting the side arms into an upper locking hole on the center bracket. The wheel trays can also be folded up.
• Anti-Sway Hitch Pin: An anti-sway hitch pin (G) is used to secure the stinger to the hitch receiver, minimizing movement and sway during transport.
• Straps for Wheels: Straps (8) are provided to secure the bicycle wheels to the wheel trays, preventing movement during travel.

Maintenance Features & Important Notes:

• Read Instructions Carefully: Users are advised to read all instructions carefully before installation and assembly to ensure correct setup.
• Regular Tightness Checks: Straps should be checked for tightness at regular intervals, especially when traveling on bumpy roads, as they may loosen and bicycles may shift.
• Avoid Exhaust Pipe Contact: Bicycle tires should not hang near the vehicle's exhaust pipe, as hot exhaust can melt and destroy the tires.
• Pedal Positioning: Bicycle pedals should be positioned to prevent scratching the vehicle.
• Remove When Not in Use: The bike carrier should be removed from the vehicle when not in use to prevent additional wear on both the vehicle and the carrier.
• License Plate Visibility: Users must ensure that the bike carrier does not obstruct the vehicle's license plate. If obstructed, local authorities should be consulted for information on displaying the license plate.
• Rear-Mounted Spare Tire: The carrier may not be suitable for vehicles with a rear-mounted spare tire if the tire extends beyond the hitch receiver pin opening.
• Automatic Car Wash: The bike carrier must be removed before entering an automatic car wash.
• Warranty: The product comes with a one (1) year limited warranty from the original date of purchase against defects in material or workmanship. The warranty does not apply if the product is modified, damaged, or misused.
• Cleaning: The bike carrier should be wiped with a damp cloth and mild detergent after every use and stored in a cool, dry place.
• Customer Service: For assistance, customers can contact customer service at 1-888-670-6686 (toll-free).

The packaging contents include a comprehensive list of parts: center bracket, right and left wheel trays, stinger with 2" receiver adaptor, center mast, base gaskets, anti-sway hitch pin, hitch pin clip, step bolt, flat washers (5/6" and 1/2"), nylon locknut (1/2"), and spring washer (1/2"). Each part is illustrated for easy identification during assembly.

CCM 040-1190-4 Specifications

General

Brand	CCM
Model	040-1190-4
Category	Automobile Accessories
Language	English