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Cebora SOUND MIG 2035/M Pulse User Manual

Cebora SOUND MIG 2035/M Pulse
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CEBORA S.p.A. 1
SOUND MIG 2035/M Pulse
POWER SOURCE art. 285
SERVICE MANUAL
3.302.161 24/03/2004

Table of Contents

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Cebora SOUND MIG 2035/M Pulse Specifications

General IconGeneral
BrandCebora
ModelSOUND MIG 2035/M Pulse
CategoryWelding System
LanguageEnglish

Summary

General Information and Safety

Introduction and Service Policy

Overview of manual purpose, service responsibilities, and general operating guidelines.

Safety Information

Essential safety precautions and warnings for operating and maintaining the equipment.

System Description

Introduction and Specifications

Overview of the MIG/MAG welding system and its technical specifications.

Power Source Art. 285 Description

Detailed description of the power source art. 285, including its main components.

Programming and Settings

Procedures for firmware upgrades, customizing synergic curves, and backup.

Program Tables

Tables detailing conventional non-synergic and synergic welding programs.

Set-up Mode Diagram

Visual guide to navigating and configuring the welding machine's set-up mode.

Maintenance and Operation

Periodic Inspection and Cleaning

Guidelines for regular maintenance, cleaning, and checks of the welding equipment.

Operating Sequence

Step-by-step guide for correct machine operation and sequence of actions.

Power Source Operation

Detailed explanation of the power source's operational steps and user interface interactions.

Troubleshooting

Power Source Not Starting

Steps to diagnose and resolve issues when the power source fails to start.

Fan and Display Errors

Troubleshooting procedures for a stopped fan or incorrect display/signal readings.

Torch and Wire Feeder Issues

Diagnosis and resolution for problems related to the torch start button and wire feeder motor.

Voltage and Arc Quality Issues

Steps to address irregular output voltage and poor arc quality during operation.

Arc Strike and Braking Issues

Troubleshooting for difficulty striking the arc or wire sticking due to braking issues.

Error Codes and Alarm Signals

Core Error Codes

Explanation of internal RAM, EEPROM, and short-circuit detection error codes.

Specific Faults and Alarms

Details on encoder errors, start button issues, and short-circuit detection codes.

Temperature and Voltage Alarms

Information on IGBT/diode temperature alarms and incorrect mains voltage signals.

Components List

Spare Parts List

List of essential and recommended spare parts with reference codes and quantities.

Electrical Diagrams and Waveforms

Waveform Examples

Oscilloscope waveforms illustrating key signal behaviors and voltages.

Filter and Power Supply Boards

Topographical drawings and connector tables for filter and power supply boards.

Power and Driver-IGBT Boards

Topographical drawings and connector tables for power and driver-IGBT boards.

Control Board Details

Topographical drawing and connector table for the main control board.

Panel Board Details

Topographical drawing and connector table for the control panel board.

Push-Pull Board Details

Topographical drawing and connector table for the push-pull torch control board.

Snubber and Programming Boards

Topographical drawings and connector tables for snubber and programming boards.

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