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CG emotron TSA52-016-23NNN-AA User Manual
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Emotron TSA
Softstarter
Instruction manual
English
Valid from Software version 1.27
2
Table of Contents
Default Chapter
5
Safety Instructions
5
Table of Contents
7
Contents
7
1 Introduction
9
Delivery and Unpacking
9
Using of the Instruction Manual
9
Warranty
9
Type Code Number
9
Standards
10
Product Standard for EMC
10
Dismantling and Scrapping
10
Disposal of Old Electrical and Electronic Equipment
10
Glossary
11
Abbreviations and Symbols
11
Definitions
11
2 Mounting
13
Installation in a Cabinet
13
Cooling
13
Mechanical Specifications and Drawings
14
Mounting Schemes
17
3 Connections
19
Mains and Motor Connections
19
Busbar Distances on Emotron TSA Softatarter
23
Cable Covers
23
Board Layout and Connectors
24
Control Signal Connections
26
Wiring Examples
27
4 Application Guidelines
35
Softstarter Dimensioning According to AC-53B
35
Applications Rating
35
The Application Functions List
37
Special Conditions
40
Small Motor or Low Load
40
Ambient Temperature below 0°C (32°F)
40
Pump Control with Softstarter and AC Drive Together
40
Starting with Counter-Clockwise (Reverse) Rotating Loads
40
Running Motors Connected in Parallel
40
Running Motors Linked Together
40
Heat Dissipation in Cabinets
40
Insulation Test on Motor
40
Operation above 1,000 M (3280 Ft)
40
Earthing System
41
Earth Fault Relay
41
Other Control Voltage
41
5 Getting Started
43
Check List
43
Mains and Motor Connection
43
Connect the Mains Cables
43
Connect the Motor Cables
43
Connect the Control Supply Voltage
43
Default Toggle Loop
44
Remote I/O Operation
44
Control Panel Operation
45
6 Operation Via the Control Panel
47
Display
47
LED Indicators
48
Control Keys
48
Function Keys
49
Key Function
49
Jog Key Function
49
Toggle and Loc/Rem Key
50
Toggle Function
50
Loc/Rem Function
51
The Menu Structure
51
The Main Menu
52
7 Main Features
53
Setting Start, Stop and Run Functions
53
Start and Stop Control
53
Start and Stop Methods
53
Jog Functions
54
Start/Stop Signal Priority
54
Setting Motor Data
54
Process Information
54
Working with Parameter Sets
55
Selection of Parameter Sets
55
Configuration of Parameter Sets
56
Handling Motor Data in Parameter Sets
56
Using the Control Panel Memory
56
Applying Limitations, Alarms and Autoreset
59
Alarm Types and Actions
59
Alarm Settings
59
Alarm Indications
59
Load Monitor Function
60
Reset and Autoreset
64
Programmable I/O
65
Remote Control Functions
65
Default Settings of the Run/Stop/Reset Functions
65
Enable and Stop Functions
66
Level / Edge Operation after Reset
66
Logical Functions
67
Jog Speed at Start and /Or Stop
67
8 Functionality
71
Preferred View [100]
73
1St Line [110]
73
2Nd Line [120]
73
Main Setup [200]
73
Operation Setup [210]
73
Remote Signal Level/Edge [21A]
76
Motor Data [220]
77
Motor Protection [230]
80
Parameter Set Handling [240]
84
Autoreset [250]
87
Serial Communication [260]
90
Process [300]
93
View Process Value [310]
93
Process Settings [320]
93
Start Setting [330]
95
Stop Setting [340]
98
Jog [350]
101
Load Monitor and Process Protection [400]
102
Load Monitor [410]
102
Process Protection [420]
107
Mains Protection [430]
108
I/O [500]
110
Analogue Input [510]
110
Digital Inputs [520]
112
Analogue Output [530]
113
Relays [550]
116
Virtual I/Os [560]
119
Logical Functions and Timers [600]
120
Comparators [610]
120
Logic Outputs [620]
125
Timers [630]
128
SR Flip-Flops [640]
129
Counters [650]
131
Clock Logic [660]
132
Operation/Status [700]
133
Operation Values [710]
133
Status [720]
135
Stored Values [730]
138
Real Time Clock Settings [740]
138
View Trip Log [800]
139
Trip Message Log [810]
139
Trip Messages [820] - [890]
140
Reset Trip Log [8A0]
140
System Data [900]
140
TSA Data [920]
140
9 Serial Communication
143
Modbus RTU
143
Parameter Sets
143
Motor Data
144
Start and Stop Commands
144
Process Value
144
Description of the Eint Formats
145
10 Softstarter Theory
147
Background Theory
147
Reduced Voltage Starting
149
Other Starting Methods
151
Use of Softstarters with Torque Control
152
11 Troubleshooting, Diagnoses and Maintenance
153
Trip Conditions, Causes and Remedial Action
153
Technically Qualified Personnel
153
Opening the Softstarter
153
Maintenance
153
Troubleshooting List
154
12 Options
159
External Control Panel
159
Emosoftcom
159
I/O Board
159
Ptc/Pt100
159
Serial Communication and Fieldbus
159
13 Technical Data
161
General Electrical Specifications
164
Semi-Conductor Fuses
164
Environmental Conditions
165
Derating at High Temperature
165
Derating at High Altitude
166
Control Power- and I/O Signal Connectors
167
Index
169
Appendix 1: Menu List
171
Appendix 2: Trip Message Communication Data
201
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CG emotron TSA52-016-23NNN-AA Specifications
General
Brand
CG
Model
emotron TSA52-016-23NNN-AA
Category
Controller
Language
English
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