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CG Emotron VFX Series User Manual

CG Emotron VFX Series
268 pages
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Emotron VFX 2.0
AC drive
Instruction manual
English
Valid from software version 4.42

Table of Contents

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CG Emotron VFX Series Specifications

General IconGeneral
Overload Capacity150% for 60 seconds
TypeAC Variable Frequency Drive
Supply Voltage230 V - 690 V AC
EnclosureIP20, IP21
Control ModeScalar
CommunicationProfibus
Cooling MethodAir-cooled

Summary

Safety Instructions and Precautions

Handling and Opening the AC Drive

Guidelines for safe physical interaction with the AC drive, including handling, opening procedures, and necessary precautions.

Connection and Electrical Safety Precautions

Covers incorrect connection, earthing, earth leakage current, RCD compatibility, and EMC regulations for safe electrical setup.

Introduction to Emotron VFX

Product Overview and Manual Usage

Details on delivery, unpacking, using the manual, and information on optional equipment.

Warranty and Standards Compliance

Information on product warranty and compliance with relevant industry standards including EMC.

Product Identification and Disposal Guidelines

Details on understanding the type code number and proper disposal of electrical and electronic equipment.

Glossary of Terms and Abbreviations

Definitions of technical terms, abbreviations, and symbols used throughout the manual for clarity.

Mounting the AC Drive

Lifting and Handling Instructions

Guidelines for safe lifting and handling of the AC drive unit, including recommended methods.

Stand-alone Unit Mounting and Cooling

Instructions for mounting stand-alone units, including required clearances for cooling and mounting schemes.

Cabinet Mounting Requirements

Specifications for mounting AC drives in cabinets, including cooling, free space, and detailed mounting schemes.

Installation Procedures

Pre-installation Checks and Environment

Checklist and preparation steps before installation, including environmental considerations and local control setup.

Front Cover Removal for Cable Access

Detailed instructions for removing the front cover on various frame sizes to access cable connections and terminals.

Lower Front Cover Removal

Procedure for removing the lower front cover on specific frame sizes (E2, F2, FA2) to access terminals.

Cable Connections for Small and Medium Frames

Guidance on connecting mains and motor cables for small and medium frame sizes, including recommendations.

Mains Cable Selection and Recommendations

Recommendations for selecting mains cables, including EMC considerations, heat resistance, and conductor sizing.

Motor and Mains Cable Connections for Larger Frames

Instructions for connecting thick motor and mains cables to larger frame AC drives, including cable interface plate removal.

Cable Specifications and Stripping Lengths

Details on cable specifications for mains, motor, brake, and earth, including recommended stripping lengths.

Fuse Data and Cable Connection Data

Information on fuse data according to IEC and NEMA ratings, and cable connection data for various models.

Motor Thermal Protection and Parallel Motors

Guidance on thermal motor protection using PTC or PT100 sensors and configuration for motors connected in parallel.

Control Connections

Control Board Layout and Safety

Overview of the control board, its main components, and essential safety precautions before making connections.

Terminal Connections for Control Signals

Description of the terminal strip for control signals, including default functions for inputs and outputs.

Input Configuration via Switches

Instructions for configuring analogue inputs using DIP switches on the control board for signal type selection.

Connection Example for Control Signals

An overall view of a typical AC drive connection example for control signals, illustrating input/output wiring.

Connecting Control Signals and Cables

Guidance on connecting standard control signal cables, including specifications, EMC compliance, and separation from power cables.

Types of Control Signals and Screening

Details on different control signal types (analogue, digital, relay) and best practices for wiring, screening, and cable management.

Connecting Control Options

Information on how to connect optional interface cards and their inputs/outputs to the control board.

Getting Started with Emotron VFX

Connecting Mains and Motor Cables

Step-by-step instructions for connecting mains and motor cables, including EMC considerations for motor cables.

Using Control Panel Function Keys

Explanation of how to navigate and use the function keys on the control panel for menu operations.

Remote Control Setup and Operation

Guide to setting up and running the AC drive using remote control via external signals and the control panel.

Local Control Setup and Operation

Instructions for performing a test run using local control via the control panel, including setting motor data.

Application Examples

Application Overview and Solutions

Overview of applications where Emotron VFX AC drives are suitable, with specific solutions for cranes, crushers, mills, and mixers.

Emotron VFX Main Features

Parameter Set Management

Explanation of parameter sets, how to select, copy, define, and manage them for different operating modes.

Parameter Set Configurations

Examples of parameter set usage for single or multiple motors and different product requirements.

Autoreset and Reference Priority

Configuration of autoreset for fault conditions and setting the priority for different speed reference sources.

Preset References and Speed Control

Using preset references for fixed speeds and details on the PI Speed Control functionality for maintaining shaft speed.

Speed PI Autotune

Procedure for automatically tuning the PI speed controller by performing a torque step change.

Remote Control Functions

Details on operating Run/Stop/Enable/Reset functions remotely and understanding the Enable and Stop input functionalities.

Performing Motor Identification Run

Procedure for performing an identification run to optimize control performance by measuring motor parameters.

Control Panel Memory Usage

How to use the control panel memory for copying and loading parameter sets between the AC drive and the control panel.

Load Monitor and Process Protection

Configuration of load monitor functions to protect machines and processes against overload and underload.

Load Monitor Functionality

Details on the Load Monitor [410] function, including overload and underload alarms and different monitor types.

EMC Standards and Stop Categories

EMC Standards Compliance

Information on the AC drive's compliance with EMC standards EN(IEC)61800-3 and related categories.

Stop Categories and Emergency Stop

Explanation of the three stop categories defined by EN 60204-1 and requirements for emergency stop functions.

Serial Communication and Fieldbus Options

Modbus RTU Communication Setup

Details on using the isolated RS232/485 option board for Modbus RTU communication, including protocol and baud rate.

Parameter Set Communication Information

Provides communication details for different parameter sets across various fieldbus and communication protocols.

Motor Data Communication Configuration

Communication information for setting motor data parameters across different communication interfaces.

Start and Stop Commands via Communication

How to set start and stop commands for the AC drive using serial communication methods.

Reference Signal Configuration

Setting up the reference signal source for AC drive control, including options for analogue inputs and communication.

Process Value Feedback Configuration

Using process value feedback signals, like from sensors, for PID process control via bus communication.

EInt Format Description

Explanation of the EInt format used for parameters in Modbus-RTU and Modbus-TCP protocols, including data representation.

Operating the Control Panel

Control Panel Overview and Types

Introduction to the control panels, including general information and descriptions of the two available types (4-line and 2-line LCD).

4-Line LCD Control Panel Features

Detailed description of the 4-line LCD control panel, its display areas, editing modes, fault logging, and real-time clock.

2-Line LCD Control Panel Features

Detailed description of the 2-line LCD control panel, its display areas, indications, control keys, and function keys.

Menu Structure and Navigation

Explanation of the AC drive's menu structure across four levels and how to navigate using function keys and the toggle loop.

Main Setup Menu and Operation Settings

Overview of the Main Setup menu [200] and Operation settings [210], including language selection.

Motor Selection and Drive Modes

Instructions for selecting the motor (M1-M4) and setting the drive mode (Speed, Torque, V/Hz) for optimal control.

Reference and Run/Stop Control Settings

Configuration of reference signal source [214] and Run/Stop command source [215] for AC drive operation.

Reset Control and Loc/Rem Key Functions

Setting up reset commands [216] and configuring the Local/Remote key functions [217] for mode switching.

Lock Code and Rotation Settings

Enabling keyboard lock [218] for parameter protection and limiting motor rotation direction [219].

Remote Signal Level/Edge and Mains Supply Settings

Selecting control input logic (Level/Edge) [21A] and setting the AC drive's mains supply voltage [21B].

Supply Type and Motor Data Configuration

Setting the AC drive's supply type [21C] and entering essential motor data [220] for accurate operation.

Motor Voltage and Frequency Settings

Configuration of nominal motor voltage [221] and nominal motor frequency [222] for proper AC drive operation.

Motor Power and Current Settings

Setting the nominal motor power [223] and current [224], including considerations for parallel motor configurations.

Motor Speed, Poles, and Cosine Phi Settings

Configuration of motor speed [225], number of poles [226], and power factor (cos phi) [227].

Motor Ventilation and ID Run Configuration

Setting motor ventilation type [228] and performing motor identification run [229] for optimized performance.

Encoder Feedback and Pulse Settings

Configuration of encoder feedback [22B] and pulses [22C] for applications requiring encoder input.

Encoder Speed and Fault Monitoring

Parameters for monitoring encoder speed [22D] and detecting encoder faults or speed deviations [22G].

Phase Order and Motor Type Selection

Setting the motor phase order [22H] for correct rotation and selecting the motor type [22I].

Extended Motor Data Parameters

Additional motor parameters for PMSM and synchronous reluctance motors, including BEMF, resistance, and inductance.

Motor Protection Settings

Configuration of motor protection features, including I2t type, current, time, thermal protection, motor class, and PTC/PT100 inputs.

Parameter Set Handling and Copying

Management of parameter sets, including selection, copying, loading defaults, and copying settings to the control panel.

Trip Autoreset and Fault Conditions

Configuration of autoreset for trips, including number of attempts, delay times, and specific fault conditions like over/under voltage.

Serial Communication and Fieldbus Settings

Defining communication parameters for serial (RS232/485) and fieldbus modules (CANopen, Profibus, DeviceNet, etc.).

Gateway and DHCP Configuration

Settings for network gateway [2654] and DHCP [2655] configuration for Ethernet communication.

Fieldbus Signals and Status Monitoring

Mapping and status monitoring of fieldbus parameters for process values and general status information.

Analogue Output Functions and Setup

Configuration of analogue outputs [530], including function selection, setup, advanced settings, and bipolar output.

Digital Input Functions and Configuration

Setting functions for digital inputs [520], including selection of Run, Stop, Reset, and other control signals.

Logical Functions and Timers

Utilizing comparators, logic functions, and timers to create conditional signals for monitoring and control features.

Analogue Comparators [610]-[615]

Configuration of analogue comparators for monitoring signals against adjustable levels with hysteresis or window functions.

Digital Comparators [6151]-[6154]

Configuration of digital comparators for monitoring digital signals and combining them into logical outputs.

Logic Output Y Functionality

Using an expression editor to combine comparator signals logically for the Logic Y output function.

Logic Output Z Functionality

Using an expression editor to combine comparator signals logically for the Logic Z output function.

Timer Functions [640]-[659]

Configuration of timer functions for delay or alternate modes, including trigger, delay, on/off times, and value display.

Counter Functions [660]-[6629]

Setting up counter functions for pulse counting and signalling based on high/low limit levels and decrement timers.

Operation Status Parameters

Viewing actual operational data such as process value, speed, torque, power, current, voltage, and temperatures.

System Status Indicators

Displaying the status of the AC drive, including VSD status, warnings, digital inputs/outputs, analogue inputs/outputs, and I/O board status.

Stored Values Monitoring

Viewing stored operational data like run time, mains time, and energy consumption, with options to reset counters.

Trip Log and Message Viewing

Accessing and viewing the trip message log, including causes, times, and detailed status information for troubleshooting.

System Data and Build Information

Viewing AC drive system data, including VSD type, software version, build information, unit name, and Bluetooth ID.

Real Time Clock Settings

Configuring the real-time clock for accurate date, time, and weekday settings, which is crucial for logging and trip analysis.

Troubleshooting and Maintenance

Understanding Trips, Warnings, and Limits

Explanation of AC drive stop modes (Normal Trip, Soft Trip) and indicators for warnings and limit conditions.

Trip Conditions, Causes, and Remedial Actions

A comprehensive guide to identifying trip conditions, their possible causes, and recommended remedial actions for troubleshooting.

Technical Qualification and Safety Precautions

Essential safety information regarding personnel qualifications, opening the AC drive, and precautions when working with connected motors.

Autoreset Trip Functionality

Configuration and explanation of the Autoreset function for automatically resetting certain trips, including examples.

AC Drive Maintenance Guidelines

Recommendations for routine maintenance of the AC drive to ensure optimal performance and longevity.

Available Options and Accessories

Control Panel Options

Details on various control panel options, including 4-line PPU, external kits, and handheld control panels for enhanced operation.

Mechanical and Electrical Accessories

Information on gland kits for cable entry, EmoSoftCom software for PC connection, and brake chopper options.

Optional Interface Boards

Overview of optional interface boards for I/O, encoder, PTC/PT100, crane control, and serial/fieldbus communication.

Standby Supply Board Option

Description of the standby supply board option for maintaining communication system operation during mains power loss.

Safe Stop Option for Safety Configurations

Implementation of Safe Stop configurations using STO (Safe Torque Off) according to EN-IEC standards for safety circuits.

EMC Filters and Output Chokes

Information on EMC filter classes (C1/C2) for noise reduction and output chokes for long motor cable applications.

Liquid Cooling and Top Cover Options

Details on liquid cooling options for enhanced heat dissipation and top covers for upgrading IP20/21 versions to IP21.

Other Optional Accessories

List of other available options such as overshoot clamp, sine wave filter, common mode filter, and brake resistors.

Active Front End (AFE) Drives

Information on Emotron AC Drives available as Low harmonic and Regenerative drives, with details on www.emotron.com.

Technical Data

Electrical Specifications by Model

Detailed electrical specifications for Emotron VFX 2.0 IP20/21 and VFX69 models, including typical motor power ratings.

General Electrical Specifications

Overview of general electrical characteristics such as mains voltage, frequency, input power factor, and control signal specifications.

High Temperature Operation and Derating

Guidelines for operating the AC drive at higher ambient temperatures, including derating procedures for output current and power.

Mechanical Dimensions and Weights

Overview of the mechanical specifications, including dimensions and weights for Emotron VFX models in IP20/21 and IP54 protection classes.

Environmental and Storage Conditions

Specifications for operating and storage environmental conditions, including ambient temperature, pressure, humidity, and vibrations.

Fuse and Cable Gland Specifications

Recommendations for mains fuses according to IEC and NEMA ratings, and cable gland sizes for various models and frame sizes.

Control Signal Specifications

Detailed table of control signal assignments for terminals X1, X2, and X3, specifying functions, signals, and types.

Menu List

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