Challenger RoGator 635B User Manual

1-ii 639782-1
Contents
Dispose of Waste Properly ...................................................................................................................... 1-27
Mobile Radio Installations ........................................................................................................................ 1-27
GENERAL
Service Manual ........................................................................................................................................ 1-29
Divisions and Page Numbers ............................................................................................................ 1-29
Unit of Measurement ......................................................................................................................... 1-29
Replacement Parts .................................................................................................................................. 1-29
Serial Number Identification Plate ........................................................................................................... 1-30
Serial Number Identification Plates ................................................................................................... 1-30
Engine Serial Number ....................................................................................................................... 1-30
Cab Serial Number ............................................................................................................................ 1-30
Operator’s Seat Serial Number ......................................................................................................... 1-31
Important Safety Instructions ................................................................................................................... 1-32
Maintenance Introduction ........................................................................................................................ 1-34
Maintenance Chassis .............................................................................................................................. 1-34
Maintenance Schedule ...................................................................................................................... 1-34
Lubricants and Fluids ........................................................................................................................ 1-37
Lubricant Filling Reminders ............................................................................................................... 1-37
Maintenance System ............................................................................................................................... 1-38
Maintenance Schedule ...................................................................................................................... 1-38
Lubricants and Fluids ........................................................................................................................ 1-40
Lubricant Filling Reminders ............................................................................................................... 1-40
DIMENSIONS
Vehicle Dimensions ................................................................................................................................. 1-41
Turning Radius ........................................................................................................................................ 1-43
BEFORE ASSEMBLY / DISASSEMBLY
TORQUE SPECIFICATIONS
Torque Specifications .............................................................................................................................. 1-47
Constant Torque Hose Clamps ............................................................................................................... 1-47
Fastener Information ................................................................................................................................ 1-48
Metric Fasteners ................................................................................................................................ 1-48
SAE Fasteners .................................................................................................................................. 1-49
Tightening Straight Thread Fittings .......................................................................................................... 1-53
Metric Thread .................................................................................................................................... 1-53
JIC Swivel Nuts ................................................................................................................................. 1-55
Conversion Information ............................................................................................................................ 1-56
JACK UP THE MACHINE
Chassis .................................................................................................................................................... 1-59
Place Jack ......................................................................................................................................... 1-60
Place Support .................................................................................................................................... 1-63
TOOLING LIST
Tooling List .............................................................................................................................................. 1-65
Measuring Hoses .............................................................................................................................. 1-65
Pressure Gauge ................................................................................................................................ 1-65
Fitting ................................................................................................................................................. 1-66
EDT tool ............................................................................................................................................ 1-67
EXT Measure Box ............................................................................................................................. 1-67
EDT Kit .................................................................................................................................................... 1-68
General Information EDT Tool .......................................................................................................... 1-68
Annual Subscription ...........................................................................................................
............... 1-68
EDT D
iagnostic Terminal .................................................................................................................. 1-69
EDT Use ............................................................................................................................................ 1-69
INDEX ......................................................................................................................................................... 1-71
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Challenger RoGator 635B Specifications

General

Brand	Challenger
Model	RoGator 635B
Category	Lifting Systems
Language	English