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Challenger RoGator 635B

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NOTE TO THE RECIPIENT - This packet is one component of two or more components
required to comprise a complete publication. The following items, shipped under separate part
number, are used with this publication:
Printing Batch Number
© AGCO Corporation, 2013 All rights reserved.
Part Number 639782-1 (English)
Printed in the Netherlands
December 2012
Challenger
®
RoGator 635B - 645B - 655B
Chassis and System
SERVICE MANUAL
639782-1
Expandable storage binder (Binder label provided in printed material packets.)
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Challenger RoGator 635B Specifications

General IconGeneral
BrandChallenger
ModelRoGator 635B
CategoryLifting Systems
LanguageEnglish

Summary

01 - Introduction and General Safety Principles

Safety Section Overview and Preparation

Overview of safety, preparation for operation, and understanding safety.

Safety Alerts, Messages, and Symbols

Explains safety alert symbols, DANGER, WARNING, CAUTION, and informational messages.

Following Safety Instructions and Signs

Guidelines for understanding and adhering to safety instructions and signs.

Safety Sign Locations and Machine Hazards

Left Side Safety Sign Locations

Diagrams and identification of safety signs on the left side of the machine.

Hydraulic, Product Tank, and Chemical Safety

Warnings related to hydraulic fluid, product tanks, and chemical hazards.

Chemical Handling and Personal Protective Equipment

Precautions for chemical safety, including protective equipment.

Operational Hazards: Impact, Falling, Tires, Brakes

Safety regarding impact, falling, tire pressure, and parking brake.

Specific System and Component Safety

Machine-Specific Hazards: Salt, Poisonous Substances, RPM

Machine cleaning after salt exposure and handling poisonous substances.

Hydraulic Accumulator Pressure Warning

Warning about high pressure in hydraulic accumulators.

Fluid Handling, Spraying, and Filter Safety

Warnings on spraying, fluid leaks, filters, and ball valves.

Hydraulic Pressures and Tie-Down Procedures

Hydraulic system pressure limits and securing the machine for transport.

Machine Components and Operational Safety

Right Side Safety Sign Locations

Diagrams and identification of safety signs on the right side of the machine.

Engine Fan Shearing Hazard

Warning about the shearing hazard posed by the engine fan.

Burn, Fall, and Electrocution Hazards

Precautions against hot surfaces, falling, and electrocution.

Emergency Exit and Cab Safety

Instructions for using the emergency exit window in the cab.

System Specific Safety and Maintenance

Cab Category, Chemical Hazards, and Tie Down

Cab safety category and warnings about chemical and confined space hazards.

Fuel Type and AdBlueDEF Usage

Applicable fuel types and AdBlue/DEF usage for specific models.

Wheel Motor Oil, Runover Hazards, and Engine Maintenance

Checks for wheel motor oil, runover risks, and engine oil/filter.

Fuel Filter, Shields, Hot Surfaces, and Rotating Parts

Warnings on fuel filters, shields, hot surfaces, and rotating parts hazards.

Electrical, Pressure, and Road Safety

12 Volt System, Jump Starting, and Battery Safety

Information on the 12V system and dangers of incorrect jump starting.

Right Side Safety Sign Locations (Continued)

Diagrams and identification of additional safety signs on the right side.

Hydraulic Accumulator and Spraying Hazards

Warnings about hydraulic accumulators and spraying near equipment.

High Pressure Fluid, Tie Down, and Manual Reading

Hazards of high-pressure fluid, tie-down, and manual reading importance.

Operating Procedures and Environmental Safety

Pressure Gauge Warnings and Speed Limits

Warnings for pressure gauges and adherence to speed limits.

Tire Load Limits and Electrocution Hazards

Warnings on tire load limits and electrocution risks.

Emergency Preparedness and Manual Reading

Importance of emergency supplies and reading the operator's manual.

Operating Machine, Stopping, and Parking

General safety rules for operating and stopping the machine.

Operational Risks and Environmental Concerns

Machine Runaway, Slopes, and Public Roads Safety

Preventing runaway, safe operation on slopes, and road travel precautions.

Exhaust Fumes, Boom Operation, and Stopping

Managing exhaust fumes, boom operation, and stopping/parking safety.

Electrical Lines, Noise, and Vibration Hazards

Dangers of overhead power lines, noise exposure, and vibration effects.

Fuel Handling and Fire Prevention

Safety guidelines for refueling and preventing fire hazards.

Maintenance, Chemical Handling, and Service Safety

Moving Parts, Towing, and Modifications Safety

Hazards of moving parts, towing safety, and modification warnings.

Maintenance, Service, and Chemical Safety

Safety for maintenance, correct procedures, and operator cab chemical protection.

Cab Protection and Chemical Spraying Precautions

Cab ventilation, chemical handling, and wearing protective equipment.

Hazardous Substances, Cleaning, and SDS Information

Handling hazardous substances, cleaning, and SDS information.

Workplace Safety and Service Practices

Filter, Clothing, and Clean Area Safety

Filter info, wearing protective gear, and maintaining a clean workspace.

Service Practices, Tools, and Machine Support

Safe service practices, proper tools, and supporting the machine securely.

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