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Champion 40026 - User Manual

Champion 40026
27 pages
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OWNER’S MANUAL & OPERATING INSTRUCTIONS
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1 (877) 338-0999
www.championpowerequipment.com
3500 Peak Watts / 3000 Running Watts
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 40026-20101025
40026
MODEL NUMBER
2
YEAR
LIMITED WARRANTY
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Summary

Introduction

Portable Power Generator

This unit is a gasoline engine driven, alternating current (AC) generator designed for lighting, appliances, and tools.

Generator Accessories

Information on available accessories like covers and power cables, directing users to the company website for details.

About This Manual

States the manual's accuracy efforts and reserves the right to change product and document details without notice.

Manual Conventions

Safety Symbol Definitions

Explains the meaning of DANGER, WARNING, and CAUTION symbols to alert users to potential hazards and risks.

Safety Rules: General Precautions

General Safety Precautions

Covers reading the manual, chemical exposure warnings, and critical carbon monoxide hazards for safe operation.

Mechanical & Electrical Hazards

Addresses risks from rotating parts, electrical shock from voltage, worn cords, and operating in wet conditions.

Fire & Burn Prevention

Details hazards related to sparks, hot surfaces, and combustible materials requiring clearance and careful contact.

Safety Rules: Fuel & Operation

Fuel Handling & Fire Prevention

Warns about fuel flammability, explosion risks, ignition sources, and safe refueling practices.

Safe Operation Practices

Covers starting procedures, avoiding generator overload, and proper treatment during operation and transport.

Controls and Features: Generator

Generator Overview

Identifies and describes the main external components of the generator unit, including fuel, choke, and air cleaner.

Controls and Features: Power Panel

Power Panel Components

Details the controls and receptacles found on the generator's power panel, such as circuit breakers and outlets.

Controls and Features: Parts

Included Parts and Diagram

Lists all components shipped with the generator and provides a visual assembly diagram for reference.

Assembly Instructions

Unpacking the Generator

Instructions for safely removing the generator from its shipping carton and preparing the workspace.

Installing Wheel Kit

Step-by-step guide for attaching the wheels to the generator frame using provided hardware.

Installing Support Leg

Instructions for attaching the support leg to the generator frame for stability during operation.

Installing Handles

Steps to securely mount the generator handles to the frame using bolts and lock nuts.

Assembly: Engine & Exhaust

Installing Spark Arrester

Details how to install the spark arrester screen and cover plate into the muffler for emission control.

Adding Engine Oil

Provides instructions and cautions for adding the correct type and amount of engine oil before operation.

Assembly: Fuel & Grounding

Adding Fuel

Instructions for safely adding clean, fresh unleaded fuel, including type, octane rating, and fill level.

Grounding Procedure

Explains the importance of proper grounding and how to connect the generator to a ground terminal.

Operation Guide

Generator Placement

Guidelines for selecting a safe and well-ventilated location for generator operation, considering clearance and air currents.

Surge Protection

Recommendations for protecting sensitive electronics from voltage fluctuations using surge suppressors or UPS.

Starting the Engine

Step-by-step instructions for safely starting the generator engine, including fuel and choke settings.

Operation: Shutdown & Load

Stopping the Engine

Procedures for safely shutting down the generator after use, including unplugging loads and turning off fuel.

Load Management

Explains how to calculate power needs and manage loads to avoid overloading, ensuring generator longevity.

Wattage Reference Chart

Provides typical wattage requirements for various electrical devices to assist in load planning.

Maintenance and Storage

Engine Oil Maintenance

Instructions for checking and changing the engine oil, including oil type and capacity recommendations.

Spark Plug Service

Guidance on inspecting, cleaning, and replacing spark plugs for proper ignition.

Air Filter Cleaning

Steps for cleaning and maintaining the air filter to ensure optimal engine performance and air intake.

Maintenance: Arrester & Cleaning

Spark Arrester Maintenance

Procedures for cleaning and inspecting the spark arrester screen to maintain engine performance.

Exterior Cleaning

Guidelines for cleaning the generator's exterior surfaces using damp cloths and brushes.

Adjustments and Service

Notes on non-adjustable settings and when to contact service for adjustments or repairs.

Maintenance Schedule

Outlines recommended service intervals for various maintenance tasks to ensure proper generator upkeep.

Maintenance: Care & Storage

General Generator Care

Tips for keeping the generator clean, dry, and operating in suitable environments, avoiding dust and moisture.

Long-Term Storage

Instructions for preparing the generator for extended periods of non-use, including fuel stabilization and oiling.

Specifications

Engine and Generator Details

Lists key specifications for the engine and generator, including wattage, voltage, phase, frequency, and dimensions.

Fuel and Oil Requirements

Specifies the recommended fuel type, octane rating, ethanol content, and oil grade for the generator.

Spark Plug and Valve Clearance

Provides specifications for the recommended spark plug type and valve clearance settings for the engine.

Specifications: Parts

Parts Diagram

A visual representation of all generator components, with corresponding numbers for identification.

Specifications: Parts List

Detailed Parts List

A comprehensive list of all parts, their part numbers, descriptions, and quantities for ordering or replacement.

Specifications: Wiring

Wiring Diagram

Illustrates the electrical connections within the generator, useful for service and troubleshooting electrical issues.

Troubleshooting

Common Generator Problems and Solutions

A table listing common generator issues, their potential causes, and recommended solutions for quick problem-solving.

Warranty Details

Warranty Qualifications and Coverage

Details the terms, conditions, and coverage period for the generator's limited warranty.

Return and Service Policy

Instructions on how to handle warranty claims, contact technical service, and authorized repair procedures.

Warranty Exclusions and Limitations

Lists items and conditions not covered by the warranty, including normal wear, misuse, and non-original parts.

Warranty: Emissions

Emission Control System Warranty

Outlines the warranty coverage for the engine's emission control system as per EPA regulations.

Owner Warranty Responsibilities

Specifies the owner's duties regarding required maintenance and proper use to maintain warranty validity.

Warranty: Emissions Details

Emission Control System Warranty Details

Provides specific provisions and interpretations for the emission control system warranty, detailing coverage and applicability.

Warranty: Service & Parts

Emission-Related Parts Covered

Lists the specific engine parts that are covered under the emission control system warranty.

Obtaining Warranty Service

Instructions on how to access warranty service and contact customer support for assistance.

Summary

Introduction

Portable Power Generator

This unit is a gasoline engine driven, alternating current (AC) generator designed for lighting, appliances, and tools.

Generator Accessories

Information on available accessories like covers and power cables, directing users to the company website for details.

About This Manual

States the manual's accuracy efforts and reserves the right to change product and document details without notice.

Manual Conventions

Safety Symbol Definitions

Explains the meaning of DANGER, WARNING, and CAUTION symbols to alert users to potential hazards and risks.

Safety Rules: General Precautions

General Safety Precautions

Covers reading the manual, chemical exposure warnings, and critical carbon monoxide hazards for safe operation.

Mechanical & Electrical Hazards

Addresses risks from rotating parts, electrical shock from voltage, worn cords, and operating in wet conditions.

Fire & Burn Prevention

Details hazards related to sparks, hot surfaces, and combustible materials requiring clearance and careful contact.

Safety Rules: Fuel & Operation

Fuel Handling & Fire Prevention

Warns about fuel flammability, explosion risks, ignition sources, and safe refueling practices.

Safe Operation Practices

Covers starting procedures, avoiding generator overload, and proper treatment during operation and transport.

Controls and Features: Generator

Generator Overview

Identifies and describes the main external components of the generator unit, including fuel, choke, and air cleaner.

Controls and Features: Power Panel

Power Panel Components

Details the controls and receptacles found on the generator's power panel, such as circuit breakers and outlets.

Controls and Features: Parts

Included Parts and Diagram

Lists all components shipped with the generator and provides a visual assembly diagram for reference.

Assembly Instructions

Unpacking the Generator

Instructions for safely removing the generator from its shipping carton and preparing the workspace.

Installing Wheel Kit

Step-by-step guide for attaching the wheels to the generator frame using provided hardware.

Installing Support Leg

Instructions for attaching the support leg to the generator frame for stability during operation.

Installing Handles

Steps to securely mount the generator handles to the frame using bolts and lock nuts.

Assembly: Engine & Exhaust

Installing Spark Arrester

Details how to install the spark arrester screen and cover plate into the muffler for emission control.

Adding Engine Oil

Provides instructions and cautions for adding the correct type and amount of engine oil before operation.

Assembly: Fuel & Grounding

Adding Fuel

Instructions for safely adding clean, fresh unleaded fuel, including type, octane rating, and fill level.

Grounding Procedure

Explains the importance of proper grounding and how to connect the generator to a ground terminal.

Operation Guide

Generator Placement

Guidelines for selecting a safe and well-ventilated location for generator operation, considering clearance and air currents.

Surge Protection

Recommendations for protecting sensitive electronics from voltage fluctuations using surge suppressors or UPS.

Starting the Engine

Step-by-step instructions for safely starting the generator engine, including fuel and choke settings.

Operation: Shutdown & Load

Stopping the Engine

Procedures for safely shutting down the generator after use, including unplugging loads and turning off fuel.

Load Management

Explains how to calculate power needs and manage loads to avoid overloading, ensuring generator longevity.

Wattage Reference Chart

Provides typical wattage requirements for various electrical devices to assist in load planning.

Maintenance and Storage

Engine Oil Maintenance

Instructions for checking and changing the engine oil, including oil type and capacity recommendations.

Spark Plug Service

Guidance on inspecting, cleaning, and replacing spark plugs for proper ignition.

Air Filter Cleaning

Steps for cleaning and maintaining the air filter to ensure optimal engine performance and air intake.

Maintenance: Arrester & Cleaning

Spark Arrester Maintenance

Procedures for cleaning and inspecting the spark arrester screen to maintain engine performance.

Exterior Cleaning

Guidelines for cleaning the generator's exterior surfaces using damp cloths and brushes.

Adjustments and Service

Notes on non-adjustable settings and when to contact service for adjustments or repairs.

Maintenance Schedule

Outlines recommended service intervals for various maintenance tasks to ensure proper generator upkeep.

Maintenance: Care & Storage

General Generator Care

Tips for keeping the generator clean, dry, and operating in suitable environments, avoiding dust and moisture.

Long-Term Storage

Instructions for preparing the generator for extended periods of non-use, including fuel stabilization and oiling.

Specifications

Engine and Generator Details

Lists key specifications for the engine and generator, including wattage, voltage, phase, frequency, and dimensions.

Fuel and Oil Requirements

Specifies the recommended fuel type, octane rating, ethanol content, and oil grade for the generator.

Spark Plug and Valve Clearance

Provides specifications for the recommended spark plug type and valve clearance settings for the engine.

Specifications: Parts

Parts Diagram

A visual representation of all generator components, with corresponding numbers for identification.

Specifications: Parts List

Detailed Parts List

A comprehensive list of all parts, their part numbers, descriptions, and quantities for ordering or replacement.

Specifications: Wiring

Wiring Diagram

Illustrates the electrical connections within the generator, useful for service and troubleshooting electrical issues.

Troubleshooting

Common Generator Problems and Solutions

A table listing common generator issues, their potential causes, and recommended solutions for quick problem-solving.

Warranty Details

Warranty Qualifications and Coverage

Details the terms, conditions, and coverage period for the generator's limited warranty.

Return and Service Policy

Instructions on how to handle warranty claims, contact technical service, and authorized repair procedures.

Warranty Exclusions and Limitations

Lists items and conditions not covered by the warranty, including normal wear, misuse, and non-original parts.

Warranty: Emissions

Emission Control System Warranty

Outlines the warranty coverage for the engine's emission control system as per EPA regulations.

Owner Warranty Responsibilities

Specifies the owner's duties regarding required maintenance and proper use to maintain warranty validity.

Warranty: Emissions Details

Emission Control System Warranty Details

Provides specific provisions and interpretations for the emission control system warranty, detailing coverage and applicability.

Warranty: Service & Parts

Emission-Related Parts Covered

Lists the specific engine parts that are covered under the emission control system warranty.

Obtaining Warranty Service

Instructions on how to access warranty service and contact customer support for assistance.

Champion 40026 Specifications

General IconGeneral
BrandChampion
Model40026
CategoryPortable Generator
LanguageEnglish

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