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Champion 41513 - User Manual

Champion 41513
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41513
Rev 41513-20100224
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
9000 Peak Watts / 7000 Running Watts
Electric Start
PORTABLE GENERATOR
Owner’s Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual

Questions and Answers

Summary

Getting Started with Your Champion Generator

Generator Overview

Introduces the generator as an electric-start gasoline AC unit for power supply.

Available Accessories

Details accessories for the generator and directs to the company website.

Manual Information

States the manual's commitment to accuracy and the right to make changes without notice.

Understanding Manual Conventions

DANGER Safety Alert

Alerts to imminent hazards that will result in death or serious injury if not avoided.

WARNING Safety Alert

Alerts to potentially hazardous situations that could result in death or serious injury.

CAUTION Safety Alert

Alerts to potentially hazardous situations that may result in minor injury or property damage.

Important Notes and Tips

Provides additional helpful information or contact details for assistance.

Essential Safety Rules for Generator Operation

Read Manual and General Safety

Emphasizes reading the manual and following general safety instructions.

Chemical Exposure Hazards

Warns about engine exhaust chemicals and California's Proposition 65.

Carbon Monoxide Poisoning Risk

Details the deadly risk of breathing carbon monoxide from exhaust fumes.

Rotating Parts Entrapment Risk

Warns of severe injury from entanglement with moving generator parts.

Electrical Shock Hazards

Covers risks from voltage, wet conditions, and improper wiring.

Fire and Electrical Shock During Service

Safety measures for preventing sparks and shock when servicing the generator.

Burn Hazards from Hot Surfaces

Advises caution regarding hot engine and exhaust surfaces to prevent burns.

Operating and Handling Safety Precautions

Fire Risk from Sparks

Caution about sparks creating fire hazards around dry vegetation.

Fuel Safety and Handling

Safety guidelines for adding, removing, and storing fuel.

Startup, Operation, and Transport Safety

Safety advice for starting, moving, and transporting the generator.

Starter Cord Kickback Hazard

Warns of injury from the starter cord's rapid retraction.

Overloading and Modification Warnings

Avoid overloading and tampering with the generator's governor.

Consequences of Improper Use

Improper use can damage the unit and void the warranty.

Generator Controls and Features

Key Generator Controls

Identifies essential controls like fuel valve, choke, and starter.

Oil Level and Filling Components

Explains the low oil sensor and oil filler cap for engine lubrication.

Battery and Power Panel Identification

Locates the battery for electric start and the main power panel.

Power Panel Functions

Power Panel Components Overview

Describes the digital meter, LED switch, circuit breakers, and engine switch.

Receptacle Specifications

Details the 120V 30A and 120/240V 30A Twist-Lock receptacles.

Standard Outlets and Grounding

Explains the 120V 20A duplex outlets and the ground terminal.

Generator Package Contents

Included Generator Parts

Lists all parts provided in the generator's packaging for assembly.

Generator Assembly Instructions

Safely Unpacking the Generator

Steps for removing the generator from its shipping carton and preparing the area.

Wheel Kit Installation

Detailed instructions for attaching the wheels to the generator frame.

Support Leg Assembly

Guide for attaching the generator's support leg for stability.

Battery Connection Procedure

Steps for correctly connecting the positive and negative battery leads.

Pre-Operation Assembly Steps

Spark Arrester Installation

Instructions for installing the spark arrester to the muffler outlet.

Adding Engine Oil

Critical steps for filling the engine with the correct oil type and quantity.

Adding Fuel to the Tank

Procedure for safely filling the fuel tank with appropriate gasoline.

Final Assembly and Safety Checks

Fueling Safety Precautions

Essential safety rules to follow when adding fuel to the generator.

Generator Grounding Requirements

Explains the necessity and method for properly grounding the generator.

Operating Your Portable Generator

Generator Placement Guidelines

Advice on selecting a safe, well-ventilated location for generator use.

Protecting Electronics from Voltage Fluctuations

Recommends surge protectors and UPS devices for sensitive electronics.

Engine Starting Procedure

Step-by-step guide for starting the generator using electric or recoil start.

Connecting Electrical Loads Safely

How to connect appliances and equipment to the generator.

Generator Operation Procedures

Warning Against Utility Connection

Crucial warning about the dangers of backfeeding power into utility lines.

Engine Shutdown Procedure

Steps for safely turning off the generator and disconnecting loads.

Calculating Power Requirements

Guide to determine running and starting watts needed for devices.

Gradual Load Management

Steps for adding electrical loads to the generator to prevent overload.

Generator Power Management

Wattage Reference for Appliances

A chart listing approximate running and starting watts for common items.

Generator Maintenance Essentials

Engine Oil Service

Instructions for checking oil level and performing oil changes.

Spark Plug Service

Guide to inspecting, cleaning, gapping, and replacing spark plugs.

Air Filter Cleaning

Steps for removing, cleaning, and re-installing the air filter element.

Scheduled Generator Maintenance

Spark Arrester Cleaning

Procedure for cleaning carbon deposits from the spark arrester.

Exterior Cleaning of Generator

Safe methods for cleaning the generator's exterior surfaces.

Service Adjustments and Contact

Information on non-adjustable parts and when to contact service.

Generator Maintenance Schedule

A table outlining recommended maintenance tasks and intervals.

Generator Storage Procedures

Periodic Start-Up During Storage

Recommendation to start the generator every 14 days.

Preparing Engine for Long-Term Storage

Steps to properly prepare the engine for extended storage.

Preparing Generator Unit for Storage

Steps for storing the generator unit safely and properly.

Generator Technical Specifications

Engine and Generator Details

Specifications for the engine (cc) and generator (wattage, voltage).

Fuel, Oil, and Physical Specs

Details on fuel capacity, oil capacity, weight, and dimensions.

Spark Plug and Valve Clearance

Recommended spark plugs and valve clearance specifications.

Oil Viscosity Chart

A temperature chart for selecting the correct oil viscosity.

Generator Parts Identification

Illustrated Parts Diagram

A diagram showing numbered components of the generator for reference.

Generator Parts Breakdown

Comprehensive Parts List

A detailed list of all parts, their numbers, descriptions, and quantities.

Generator Parts List Continuation

Additional Parts Information

Continues the detailed list of generator parts with their specifications.

Generator Electrical Schematics

Generator Wiring Diagram

A schematic showing the electrical connections and components of the generator.

Troubleshooting Common Generator Problems

Starting and Running Issues

Solutions for problems like the generator not starting or running unevenly.

Operational and Power Output Problems

Addresses issues such as generator shutdown, low power, or overheating.

Output and Breaker Faults

Troubleshoots no AC output, generator gallops, and breaker tripping.

Champion Generator Warranty Information

Warranty Eligibility and Registration

Details requirements for warranty registration and proof of purchase.

Repair and Replacement Coverage

Explains the warranty terms for mechanical and electrical defects.

Service Authorization Process

Outlines the procedure for obtaining warranty service from CPE.

Warranty Exclusions List

Items and conditions that are not covered by the generator warranty.

Limitations on Implied Warranties

Information on disclaimers for implied warranties and consequential damages.

Customer Support Contact Details

Provides contact information for Champion Power Equipment customer service.

Warranty Terms and Owner Responsibilities

Emission Control System Warranty

Specific warranty coverage for the engine's emission control system.

Owners Maintenance Obligations

Outlines the owner's responsibility for performing required maintenance.

Emission Control Warranty Details

Interpreting Emission-Related Parts Warranty

Explains how warranty applies to parts scheduled for maintenance.

Warranty Service and Covered Parts

Emission-Related Parts Covered

Lists specific parts included in the emission control system warranty.

How to Obtain Warranty Service

Instructions for taking the generator to an authorized service outlet.

Additional Notes

Summary

Getting Started with Your Champion Generator

Generator Overview

Introduces the generator as an electric-start gasoline AC unit for power supply.

Available Accessories

Details accessories for the generator and directs to the company website.

Manual Information

States the manual's commitment to accuracy and the right to make changes without notice.

Understanding Manual Conventions

DANGER Safety Alert

Alerts to imminent hazards that will result in death or serious injury if not avoided.

WARNING Safety Alert

Alerts to potentially hazardous situations that could result in death or serious injury.

CAUTION Safety Alert

Alerts to potentially hazardous situations that may result in minor injury or property damage.

Important Notes and Tips

Provides additional helpful information or contact details for assistance.

Essential Safety Rules for Generator Operation

Read Manual and General Safety

Emphasizes reading the manual and following general safety instructions.

Chemical Exposure Hazards

Warns about engine exhaust chemicals and California's Proposition 65.

Carbon Monoxide Poisoning Risk

Details the deadly risk of breathing carbon monoxide from exhaust fumes.

Rotating Parts Entrapment Risk

Warns of severe injury from entanglement with moving generator parts.

Electrical Shock Hazards

Covers risks from voltage, wet conditions, and improper wiring.

Fire and Electrical Shock During Service

Safety measures for preventing sparks and shock when servicing the generator.

Burn Hazards from Hot Surfaces

Advises caution regarding hot engine and exhaust surfaces to prevent burns.

Operating and Handling Safety Precautions

Fire Risk from Sparks

Caution about sparks creating fire hazards around dry vegetation.

Fuel Safety and Handling

Safety guidelines for adding, removing, and storing fuel.

Startup, Operation, and Transport Safety

Safety advice for starting, moving, and transporting the generator.

Starter Cord Kickback Hazard

Warns of injury from the starter cord's rapid retraction.

Overloading and Modification Warnings

Avoid overloading and tampering with the generator's governor.

Consequences of Improper Use

Improper use can damage the unit and void the warranty.

Generator Controls and Features

Key Generator Controls

Identifies essential controls like fuel valve, choke, and starter.

Oil Level and Filling Components

Explains the low oil sensor and oil filler cap for engine lubrication.

Battery and Power Panel Identification

Locates the battery for electric start and the main power panel.

Power Panel Functions

Power Panel Components Overview

Describes the digital meter, LED switch, circuit breakers, and engine switch.

Receptacle Specifications

Details the 120V 30A and 120/240V 30A Twist-Lock receptacles.

Standard Outlets and Grounding

Explains the 120V 20A duplex outlets and the ground terminal.

Generator Package Contents

Included Generator Parts

Lists all parts provided in the generator's packaging for assembly.

Generator Assembly Instructions

Safely Unpacking the Generator

Steps for removing the generator from its shipping carton and preparing the area.

Wheel Kit Installation

Detailed instructions for attaching the wheels to the generator frame.

Support Leg Assembly

Guide for attaching the generator's support leg for stability.

Battery Connection Procedure

Steps for correctly connecting the positive and negative battery leads.

Pre-Operation Assembly Steps

Spark Arrester Installation

Instructions for installing the spark arrester to the muffler outlet.

Adding Engine Oil

Critical steps for filling the engine with the correct oil type and quantity.

Adding Fuel to the Tank

Procedure for safely filling the fuel tank with appropriate gasoline.

Final Assembly and Safety Checks

Fueling Safety Precautions

Essential safety rules to follow when adding fuel to the generator.

Generator Grounding Requirements

Explains the necessity and method for properly grounding the generator.

Operating Your Portable Generator

Generator Placement Guidelines

Advice on selecting a safe, well-ventilated location for generator use.

Protecting Electronics from Voltage Fluctuations

Recommends surge protectors and UPS devices for sensitive electronics.

Engine Starting Procedure

Step-by-step guide for starting the generator using electric or recoil start.

Connecting Electrical Loads Safely

How to connect appliances and equipment to the generator.

Generator Operation Procedures

Warning Against Utility Connection

Crucial warning about the dangers of backfeeding power into utility lines.

Engine Shutdown Procedure

Steps for safely turning off the generator and disconnecting loads.

Calculating Power Requirements

Guide to determine running and starting watts needed for devices.

Gradual Load Management

Steps for adding electrical loads to the generator to prevent overload.

Generator Power Management

Wattage Reference for Appliances

A chart listing approximate running and starting watts for common items.

Generator Maintenance Essentials

Engine Oil Service

Instructions for checking oil level and performing oil changes.

Spark Plug Service

Guide to inspecting, cleaning, gapping, and replacing spark plugs.

Air Filter Cleaning

Steps for removing, cleaning, and re-installing the air filter element.

Scheduled Generator Maintenance

Spark Arrester Cleaning

Procedure for cleaning carbon deposits from the spark arrester.

Exterior Cleaning of Generator

Safe methods for cleaning the generator's exterior surfaces.

Service Adjustments and Contact

Information on non-adjustable parts and when to contact service.

Generator Maintenance Schedule

A table outlining recommended maintenance tasks and intervals.

Generator Storage Procedures

Periodic Start-Up During Storage

Recommendation to start the generator every 14 days.

Preparing Engine for Long-Term Storage

Steps to properly prepare the engine for extended storage.

Preparing Generator Unit for Storage

Steps for storing the generator unit safely and properly.

Generator Technical Specifications

Engine and Generator Details

Specifications for the engine (cc) and generator (wattage, voltage).

Fuel, Oil, and Physical Specs

Details on fuel capacity, oil capacity, weight, and dimensions.

Spark Plug and Valve Clearance

Recommended spark plugs and valve clearance specifications.

Oil Viscosity Chart

A temperature chart for selecting the correct oil viscosity.

Generator Parts Identification

Illustrated Parts Diagram

A diagram showing numbered components of the generator for reference.

Generator Parts Breakdown

Comprehensive Parts List

A detailed list of all parts, their numbers, descriptions, and quantities.

Generator Parts List Continuation

Additional Parts Information

Continues the detailed list of generator parts with their specifications.

Generator Electrical Schematics

Generator Wiring Diagram

A schematic showing the electrical connections and components of the generator.

Troubleshooting Common Generator Problems

Starting and Running Issues

Solutions for problems like the generator not starting or running unevenly.

Operational and Power Output Problems

Addresses issues such as generator shutdown, low power, or overheating.

Output and Breaker Faults

Troubleshoots no AC output, generator gallops, and breaker tripping.

Champion Generator Warranty Information

Warranty Eligibility and Registration

Details requirements for warranty registration and proof of purchase.

Repair and Replacement Coverage

Explains the warranty terms for mechanical and electrical defects.

Service Authorization Process

Outlines the procedure for obtaining warranty service from CPE.

Warranty Exclusions List

Items and conditions that are not covered by the generator warranty.

Limitations on Implied Warranties

Information on disclaimers for implied warranties and consequential damages.

Customer Support Contact Details

Provides contact information for Champion Power Equipment customer service.

Warranty Terms and Owner Responsibilities

Emission Control System Warranty

Specific warranty coverage for the engine's emission control system.

Owners Maintenance Obligations

Outlines the owner's responsibility for performing required maintenance.

Emission Control Warranty Details

Interpreting Emission-Related Parts Warranty

Explains how warranty applies to parts scheduled for maintenance.

Warranty Service and Covered Parts

Emission-Related Parts Covered

Lists specific parts included in the emission control system warranty.

How to Obtain Warranty Service

Instructions for taking the generator to an authorized service outlet.

Additional Notes

Champion 41513 Specifications

General IconGeneral
Model41513
TypePortable Generator
Fuel TypeGasoline
Engine Type4-Stroke OHV
Run Time at 50% Load12 hours
Noise Level68 dBA
Starting MethodRecoil
Voltage120V
Frequency60 Hz
Running Wattage3000 watts
DC Output12V
Warranty2 years

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