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Champion R15B - User Manual

Champion R15B
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OPERATION/MAINTENANCE
MANUAL & PARTS LIST
TWO STAGE/TWO CYLINDER AIR COMPRESSORS & UNITS
FEATURING THE R10 & R15 PUMPS
THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD
ALWAYS BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT.
READ, UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS
EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE.
MODEL R15B COMPRESSOR MODEL HR2-6 UNIT
Form No. F3231 Ver: 02 01/08/2004
C453-A
(Ref.
Drawing)
C452-A
(Ref.
Drawing)

Other manuals for Champion R15B

Questions and Answers

Summary

Instructions for Ordering Repair Parts

Safety and Operation Precautions

Explanation of Safety Symbols and Decals

Safety Symbols and Warning Messages

Details DANGER, WARNING, CAUTION, and NOTICE symbols and their implications.

Introduction

Champion Compressor Warranty Information

Outlines the terms of the five-year and express limited warranties.

Dimensions and Specifications

Performance Data

Details output, pump, motor, and cooling specifications for models.

Installation Procedures

Electrical Power Supply Requirements

Covers electrical wiring, grounding, and power requirements for safe installation.

Air Line Piping Guidelines

Covers connection to air system and pipe size recommendations for optimal performance.

Compressor Operation

Initial Unit Start-Up Procedures

Steps for the first operation and normal cycling of the compressor.

Guide to Maintenance

Daily and Weekly Maintenance Tasks

Routine checks and cleaning procedures for daily/weekly upkeep.

Preventive Maintenance Schedule

90-Day and 500-Hour Maintenance

Key service tasks for longer maintenance intervals.

General Maintenance Procedures

Component Lubrication and Valve Care

Details on compressor/motor lubrication and valve maintenance.

Pilot Valve Adjustment Procedures

Pressure Adjustment and Differential Settings

Details on adjusting pilot valve pressure and differential settings.

Compressor Oil Specifications

Lubricant Types and Torque Specifications

Specifies lubricant types and fastener torque values for assembly.

Troubleshooting Guide

Common Symptoms and Corrective Actions

Lists common issues like motor failure and their corresponding fixes.

Parts Illustration

Model-Specific Repair Parts List

Detailed lists of parts for various compressor models.

Constant Speed Head Unloader

Unloader Component Parts

Lists parts specific to the head unloader assembly.

Hazard Decal Listings

Unit Hazard Decals and Explanations

Visuals and explanations of safety decals found on the unit.

Record of Maintenance Service

Summary

Instructions for Ordering Repair Parts

Safety and Operation Precautions

Explanation of Safety Symbols and Decals

Safety Symbols and Warning Messages

Details DANGER, WARNING, CAUTION, and NOTICE symbols and their implications.

Introduction

Champion Compressor Warranty Information

Outlines the terms of the five-year and express limited warranties.

Dimensions and Specifications

Performance Data

Details output, pump, motor, and cooling specifications for models.

Installation Procedures

Electrical Power Supply Requirements

Covers electrical wiring, grounding, and power requirements for safe installation.

Air Line Piping Guidelines

Covers connection to air system and pipe size recommendations for optimal performance.

Compressor Operation

Initial Unit Start-Up Procedures

Steps for the first operation and normal cycling of the compressor.

Guide to Maintenance

Daily and Weekly Maintenance Tasks

Routine checks and cleaning procedures for daily/weekly upkeep.

Preventive Maintenance Schedule

90-Day and 500-Hour Maintenance

Key service tasks for longer maintenance intervals.

General Maintenance Procedures

Component Lubrication and Valve Care

Details on compressor/motor lubrication and valve maintenance.

Pilot Valve Adjustment Procedures

Pressure Adjustment and Differential Settings

Details on adjusting pilot valve pressure and differential settings.

Compressor Oil Specifications

Lubricant Types and Torque Specifications

Specifies lubricant types and fastener torque values for assembly.

Troubleshooting Guide

Common Symptoms and Corrective Actions

Lists common issues like motor failure and their corresponding fixes.

Parts Illustration

Model-Specific Repair Parts List

Detailed lists of parts for various compressor models.

Constant Speed Head Unloader

Unloader Component Parts

Lists parts specific to the head unloader assembly.

Hazard Decal Listings

Unit Hazard Decals and Explanations

Visuals and explanations of safety decals found on the unit.

Record of Maintenance Service

Champion R15B Specifications

General IconGeneral
Pump TypeReciprocating
Number of Stages2
Maximum Pressure175 PSI
Tank Size120 Gallons
Voltage208-230/460/575V
Max PSI175 PSI

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