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Champion D15 - User Manual

Champion D15
55 pages
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D10.D15.DRS15-MANS
Apr ‘19
- 1 -
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to Champion.
Authorized distributor service technicians are factory trained and skilled in compressor maintenance
and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair
services.
Contents:
Page:
Quick Start ……………............................................. 2
Safety Precautions ……………………………………. 4
Unpacking and Inspection ………………………….... 5
Installation – Mechanical …………………………….. 6
Lubrication …………………………………………….. 8
Installation – Electrical ……………………………….. 9
Motor Maintenance Instructions …………………....... 11
Start-up Procedures ………………………………….. 12
Preventative Maintenance Schedule ……………….. 13
Maintenance Procedures ……...……...……...…….....
15
‘CSC300’ Controller ……...……...……...……..............
21
Common Compressor Faults ………………..……….. 30
Variable Speed Drive ……...……...……...……………. 31
Separator Filter & Refrigerated Air Dryer …………… 37
Trouble-Shooting Guide ……………………………….. 40
Warranty ………………………………………………
D10 (TD)
D15 (TD)
DRS 15 (TD)
Rotary Screw
Air Compressor
Units
- - -
Installation
And
Start-up Data

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Champion D15 and is the answer not in the manual?

Summary

Quick Start

Mechanical Installation

Details requirements for physically placing and securing the compressor unit.

Lubrication

Explains the process of checking and maintaining oil levels for proper operation.

Unit Operation and Controls

CSC300 Controller Interface

Details the functions of the CSC300 controller display and buttons.

Safety Precautions

Hazard Identification and Safeguards

Identifies potential hazards and outlines necessary safety measures.

Mechanical Installation

Mechanical Installation (continued)

Lubrication

Electrical Installation

Fusible Disconnects and Fusing

Details the type and installation of disconnects and fuses for electrical safety.

Electrical Installation (continued)

Start-up Procedures

Unit Controls and Initial Start-up

Explains unit controls and the initial sequence for powering up the compressor.

Preventative Maintenance Schedule

Preventative Maintenance Schedule (continued)

Maintenance Interval Chart and Parts

Details service intervals and lists associated parts and repair kits.

Maintenance Procedures

Maintenance Procedures (continued)

CSC300 Controller

Controller Description and Operator Interface

Explains the controller's functions and how to use its interface.

CSC300 Controller (continued)

Standard Operating Parameters

Lists default operational settings for the CSC300 controller.

Navigating Controller Menus and Parameters

Explains how to navigate menus and adjust parameters on the controller.

Error Log Menu and Interpretation

Details how to access and understand the unit's error log for troubleshooting.

Advanced Phase Detection and Motor Protection

Explains phase detection and motor protection features for unit safety.

Common Compressor Faults

CSC300 Alarms and Shutdown Errors

Lists common faults, their codes, and potential causes/checks for the CSC300.

Variable Speed Drive (VSD)

VSD Interface and Operation

Introduces the Variable Speed Drive and its interface for control.

Variable Speed Drive (VSD) (continued)

Operating Screen and Status Indicators

Explains the VSD's operating screen and status indicator meanings.

Keypad Buttons and Menu Navigation

Details the VSD keypad functions and navigation methods for user interaction.

Monitoring Menu Parameters

Lists the parameters available for monitoring VSD operation status.

Common VSD Fault Codes and Corrections

Lists common VSD fault codes and their possible causes and fixes.

Separator Filter and Refrigerated Air Dryer

Separator Filter and Refrigerated Air Dryer (continued)

Troubleshooting Guide

Common Unit Faults and Corrections

Lists common problems, their causes, and suggested solutions.

Troubleshooting Guide (continued)

Air Flow and Overheating Troubleshooting

Addresses issues related to insufficient air flow and unit overheating.

Standard Warranty

Premium Warranty Plan

Premium Warranty Plan (continued)

Summary

Quick Start

Mechanical Installation

Details requirements for physically placing and securing the compressor unit.

Lubrication

Explains the process of checking and maintaining oil levels for proper operation.

Unit Operation and Controls

CSC300 Controller Interface

Details the functions of the CSC300 controller display and buttons.

Safety Precautions

Hazard Identification and Safeguards

Identifies potential hazards and outlines necessary safety measures.

Mechanical Installation

Mechanical Installation (continued)

Lubrication

Electrical Installation

Fusible Disconnects and Fusing

Details the type and installation of disconnects and fuses for electrical safety.

Electrical Installation (continued)

Start-up Procedures

Unit Controls and Initial Start-up

Explains unit controls and the initial sequence for powering up the compressor.

Preventative Maintenance Schedule

Preventative Maintenance Schedule (continued)

Maintenance Interval Chart and Parts

Details service intervals and lists associated parts and repair kits.

Maintenance Procedures

Maintenance Procedures (continued)

CSC300 Controller

Controller Description and Operator Interface

Explains the controller's functions and how to use its interface.

CSC300 Controller (continued)

Standard Operating Parameters

Lists default operational settings for the CSC300 controller.

Navigating Controller Menus and Parameters

Explains how to navigate menus and adjust parameters on the controller.

Error Log Menu and Interpretation

Details how to access and understand the unit's error log for troubleshooting.

Advanced Phase Detection and Motor Protection

Explains phase detection and motor protection features for unit safety.

Common Compressor Faults

CSC300 Alarms and Shutdown Errors

Lists common faults, their codes, and potential causes/checks for the CSC300.

Variable Speed Drive (VSD)

VSD Interface and Operation

Introduces the Variable Speed Drive and its interface for control.

Variable Speed Drive (VSD) (continued)

Operating Screen and Status Indicators

Explains the VSD's operating screen and status indicator meanings.

Keypad Buttons and Menu Navigation

Details the VSD keypad functions and navigation methods for user interaction.

Monitoring Menu Parameters

Lists the parameters available for monitoring VSD operation status.

Common VSD Fault Codes and Corrections

Lists common VSD fault codes and their possible causes and fixes.

Separator Filter and Refrigerated Air Dryer

Separator Filter and Refrigerated Air Dryer (continued)

Troubleshooting Guide

Common Unit Faults and Corrections

Lists common problems, their causes, and suggested solutions.

Troubleshooting Guide (continued)

Air Flow and Overheating Troubleshooting

Addresses issues related to insufficient air flow and unit overheating.

Standard Warranty

Premium Warranty Plan

Premium Warranty Plan (continued)

Champion D15 Specifications

General IconGeneral
BrandChampion
ModelD15
CategoryAir Compressor
LanguageEnglish

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