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Champion DRS 15 - User Manual

Champion DRS 15
55 pages
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D10.D15.DRS15-MANS
Apr ‘19
- 1 -
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to Champion.
Authorized distributor service technicians are factory trained and skilled in compressor maintenance
and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair
services.
Contents:
Page:
Quick Start ……………............................................. 2
Safety Precautions ……………………………………. 4
Unpacking and Inspection ………………………….... 5
Installation – Mechanical …………………………….. 6
Lubrication …………………………………………….. 8
Installation – Electrical ……………………………….. 9
Motor Maintenance Instructions …………………....... 11
Start-up Procedures ………………………………….. 12
Preventative Maintenance Schedule ……………….. 13
Maintenance Procedures ……...……...……...…….....
15
‘CSC300’ Controller ……...……...……...……..............
21
Common Compressor Faults ………………..……….. 30
Variable Speed Drive ……...……...……...……………. 31
Separator Filter & Refrigerated Air Dryer …………… 37
Trouble-Shooting Guide ……………………………….. 40
Warranty ………………………………………………
D10 (TD)
D15 (TD)
DRS 15 (TD)
Rotary Screw
Air Compressor
Units
- - -
Installation
And
Start-up Data

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Champion DRS 15 and is the answer not in the manual?

Summary

Quick Start Operations

Emergency Stop Button Function

Information on the emergency stop button function.

Safety Precautions

Understanding Warning Symbols

Explanation of warning, caution, and note symbols used.

Hazard Identification and Mitigation

Chart detailing potential hazards and how to avoid them.

Mechanical Installation

Optimal Unit Location Requirements

Requirements for unit placement, ventilation, and anchoring.

Mechanical Installation Details

Air Ducting Specifications

Diagram and specifications for air intake and exhaust ducting.

Lubrication Procedures

Critical Lubrication Warnings

Warnings regarding operating without oil or using improper oil.

Electrical Installation Details

Motor and Air End Rotation Importance

Importance of correct motor rotation and phase detection.

Start-up Procedures

Initial Start-up Steps

Step-by-step guide for the initial start-up process.

Start-up Safety Warnings

Warnings about placing materials near the unit or adjusting controller settings.

Preventative Maintenance Schedule

General Maintenance Guidelines

Recommended maintenance based on working conditions and temperature.

Preventative Maintenance Schedule Details

Maintenance Interval Chart

Detailed schedule of maintenance tasks by operating hours.

Maintenance Procedures Update

Drive Belt Tension Adjustment

Steps and specifications for adjusting drive belt tension.

Maintenance Procedures - Seals

Shaft Seal Repair Kit Instructions

Detailed steps for removing and installing a new shaft seal.

CSC300 Controller Overview

Controller Functional Description

Overview of the CSC300 controller's functions and access levels.

Controller Interface and Buttons

Explanation of the controller display and button functions.

CSC300 Controller Operations

Standard Operating Parameters Chart

Chart of standard operating parameters for D10, D15, DRS 15.

Parameter Adjustment Safety Warning

Warning about adjusting parameters without proper knowledge.

CSC300 Controller Structure

Controller Page Navigation

Overview of controller pages and access levels with codes.

CSC300 Controller Access Levels

CSC300 Controller Access Code Entry

Access Code Entry Procedure

Step-by-step guide on how to enter access codes.

CSC300 Controller Code Input

CSC300 Controller Menu Navigation

CSC300 Controller Error Log

Accessing and Viewing Error Log

How to access and view the error log and fault details.

CSC300 Controller Features

Advanced Phase Detection

Feature to prevent motor rotation in the wrong direction.

Advanced Motor Protection

Use of current sensors for motor protection.

Common Compressor Faults

CSC300 Controller Alarms

Common alarms with items to check for resolution.

CSC300 Controller Shutdown Errors

Shutdown errors and common items to check for resolution.

Variable Speed Drive (VSD)

Variable Speed Drive Operations

Variable Speed Drive Controls

Variable Speed Drive Menu Navigation Chart

VSD Menu Navigation Paths

Visual chart detailing VSD menu navigation paths.

Variable Speed Drive Monitoring

VSD Monitoring Menu Parameters

Parameters and descriptions available in the VSD monitoring menu.

Variable Speed Drive Faults

Common VSD Fault Codes

List of common VSD fault codes, causes, and corrective measures.

Separator Filter and Air Dryer Operations

Air Dryer Fault Code Identification

Common fault codes indicated by the dryer readout.

Trouble Shooting Guide

Unit Failure to Start

Causes and corrections for the unit failing to start.

Trouble Shooting Guide - Operational Issues

Air Flow and Overheating Problems

Causes and corrections for air flow and overheating.

Trouble Shooting Guide - Fault Analysis

Operational & Component Issues

Causes/corrections for air flow, overheating, slow start, oil, surges, power.

Fault Alarms

Common fault alarms, their causes, and checks.

Summary

Quick Start Operations

Emergency Stop Button Function

Information on the emergency stop button function.

Safety Precautions

Understanding Warning Symbols

Explanation of warning, caution, and note symbols used.

Hazard Identification and Mitigation

Chart detailing potential hazards and how to avoid them.

Mechanical Installation

Optimal Unit Location Requirements

Requirements for unit placement, ventilation, and anchoring.

Mechanical Installation Details

Air Ducting Specifications

Diagram and specifications for air intake and exhaust ducting.

Lubrication Procedures

Critical Lubrication Warnings

Warnings regarding operating without oil or using improper oil.

Electrical Installation Details

Motor and Air End Rotation Importance

Importance of correct motor rotation and phase detection.

Start-up Procedures

Initial Start-up Steps

Step-by-step guide for the initial start-up process.

Start-up Safety Warnings

Warnings about placing materials near the unit or adjusting controller settings.

Preventative Maintenance Schedule

General Maintenance Guidelines

Recommended maintenance based on working conditions and temperature.

Preventative Maintenance Schedule Details

Maintenance Interval Chart

Detailed schedule of maintenance tasks by operating hours.

Maintenance Procedures Update

Drive Belt Tension Adjustment

Steps and specifications for adjusting drive belt tension.

Maintenance Procedures - Seals

Shaft Seal Repair Kit Instructions

Detailed steps for removing and installing a new shaft seal.

CSC300 Controller Overview

Controller Functional Description

Overview of the CSC300 controller's functions and access levels.

Controller Interface and Buttons

Explanation of the controller display and button functions.

CSC300 Controller Operations

Standard Operating Parameters Chart

Chart of standard operating parameters for D10, D15, DRS 15.

Parameter Adjustment Safety Warning

Warning about adjusting parameters without proper knowledge.

CSC300 Controller Structure

Controller Page Navigation

Overview of controller pages and access levels with codes.

CSC300 Controller Access Levels

CSC300 Controller Access Code Entry

Access Code Entry Procedure

Step-by-step guide on how to enter access codes.

CSC300 Controller Code Input

CSC300 Controller Menu Navigation

CSC300 Controller Error Log

Accessing and Viewing Error Log

How to access and view the error log and fault details.

CSC300 Controller Features

Advanced Phase Detection

Feature to prevent motor rotation in the wrong direction.

Advanced Motor Protection

Use of current sensors for motor protection.

Common Compressor Faults

CSC300 Controller Alarms

Common alarms with items to check for resolution.

CSC300 Controller Shutdown Errors

Shutdown errors and common items to check for resolution.

Variable Speed Drive (VSD)

Variable Speed Drive Operations

Variable Speed Drive Controls

Variable Speed Drive Menu Navigation Chart

VSD Menu Navigation Paths

Visual chart detailing VSD menu navigation paths.

Variable Speed Drive Monitoring

VSD Monitoring Menu Parameters

Parameters and descriptions available in the VSD monitoring menu.

Variable Speed Drive Faults

Common VSD Fault Codes

List of common VSD fault codes, causes, and corrective measures.

Separator Filter and Air Dryer Operations

Air Dryer Fault Code Identification

Common fault codes indicated by the dryer readout.

Trouble Shooting Guide

Unit Failure to Start

Causes and corrections for the unit failing to start.

Trouble Shooting Guide - Operational Issues

Air Flow and Overheating Problems

Causes and corrections for air flow and overheating.

Trouble Shooting Guide - Fault Analysis

Operational & Component Issues

Causes/corrections for air flow, overheating, slow start, oil, surges, power.

Fault Alarms

Common fault alarms, their causes, and checks.

Champion DRS 15 Specifications

General IconGeneral
BrandChampion
ModelDRS 15
CategoryAir Compressor
LanguageEnglish

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