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Champion ci 110 - User Manual

Champion ci 110
101 pages
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Parts and Operator’s Manual
Ci 40 - Ci 110
Read this manual prior to installation and operation of this machine.
Manual No.: 975203 Rev. H
Effective: July 2002
Model : _____________
Serial Number: _____________

Table of Contents

Questions and Answers

  • J
    jensenstevenAug 12, 2025
    Why Champion ci 110 Air Compressor machine will not start?
    • F
      franklinjulieAug 12, 2025
      The Champion Air Compressor might not start due to a tripped thermal overload, a screw over temperature, or a blown control fuse (CSU S/D Only). Check the overload setting and reset it if needed. The control pressure setting may be too high. Inspect the cooler for blockages, check the fan operation and oil level, and verify the machine's location. If it's a fuse issue, replace the fuse.
  • L
    Leonard FrostAug 16, 2025
    Why Champion ci 110 starts with difficulty?
    • M
      Michele MillerAug 16, 2025
      A Champion Air Compressor might start with difficulty because of low power supply voltage, oil on the belts, low belt tension, drive misalignment, intake valve opening on startup, or solenoid energized on startup (CSU S/D Only). Check the mains supply, replace the belts (and check the cause of the oil), check the belt tension, align the drive system, and check the intake and solenoid valve operation; replace if necessary.
  • K
    Katie WrightAug 19, 2025
    What causes excessive oil consumption in a Champion Air Compressor?
    • J
      julie54Aug 19, 2025
      Excessive oil consumption in the Champion Air Compressor can be caused by an oil leak in the piping or the compressor carrying over oil. Remake any leaking joints. Check for purge flow and replace the separator element.
  • E
    Edwin RiveraAug 23, 2025
    What to do if my Champion ci 110 Air Compressor does not provide enough air?
    • C
      Christine SmithAug 25, 2025
      If your Champion Air Compressor does not provide enough air, it could be due to too much air usage, a blocked inlet filter, or the throttle not opening fully. Clean or replace the inlet filter. Contact Champion, your compressor may be too small. Overhaul or replace the throttle.
  • J
    Jacqueline ThompsonAug 27, 2025
    What to do if motor starts and Champion Air Compressor does not load - CSU S/D Only?
    • W
      williamschristinaAug 27, 2025
      If the motor starts but the Champion Air Compressor doesn't load (CSU S/D Only), the plant pipework may already be pressurized, or the solenoid valve might be faulty. Lower the system pressure and replace the solenoid valve.
  • B
    Brett RobbinsAug 31, 2025
    What to do if Champion ci 110 Air Compressor does not stop or unload?
    • B
      Brandon White MDAug 31, 2025
      If the Champion Air Compressor doesn't stop or unload and the safety valve blows, the control pressure switch may be set too high. Set it to the correct pressure. Also, check the solenoid valve and replace it if required. Inspect the MPV and service it if needed.
  • L
    Lindsay TurnerSep 3, 2025
    What to do if Champion Air Compressor belts are slipping?
    • T
      theodore96Sep 3, 2025
      If the belts are slipping on your Champion Air Compressor, it could be due to oil on the belts, worn belts, or incorrect belt tension. Replace the belts and identify the source of the oil or wear. Retension the belts.
  • M
    Michael FergusonSep 7, 2025
    What to do if there is oil in the inlet filter of my Champion ci 110?
    • B
      Brenda DiazSep 7, 2025
      If there is oil in the inlet filter of your Champion Air Compressor, the throttle might not be closing upon shutdown, or the separator element could be faulty. Overhaul the throttle and check or replace the solenoid valve. Replace the separator element.

Summary

Parts Ordering Procedure

Recommended Spare Parts List

Safety Precautions for Compressor Operation

General Safety Guidelines

General safety guidelines to mitigate risks during compressor use and maintenance.

General Description and Operation

Principle of Operation

Explains the functional components and working process of the Dominator rotary screw air compressor.

Control System Functionality

Describes the compressor's control system, regulating air intake based on demand.

Technical Data Specifications

Installation and Pre-Start Checks

Electrical Connection Procedures

Instructions for safe and correct electrical connection, including model-specific wiring.

Ci 40 - 75 Electrical Connection (Stop;Start)

Specific electrical connection details for Ci 40-75 models using stop/start control.

Ci 75; 110 Electrical Connection (Star-Delta)

Specific electrical connection details for Ci 75/110 models using star-delta control.

Motor Rotation Direction Check

Procedure to check and ensure correct motor rotation to prevent damage.

Mechanical Checks Before Operation

Essential mechanical checks to perform before starting the compressor.

Compressor Operation Procedures

Start-Up Procedure

Step-by-step guide for safely starting the compressor, including pre-start checks.

Compressor Maintenance Schedule

Initial Service: 250 Hours

Maintenance tasks for the initial 250 hours of operation, including oil changes.

1,500 Hour Maintenance

Tasks required every 1,500 operating hours, like oil filter and air intake filter replacement.

3,000 Hour (Yearly) Maintenance

Comprehensive tasks for every 3,000 hours or annually, including separator element replacement.

General Assembly Components - Ci 40; 55

General Assembly Components - Ci 75

General Assembly Components - Ci 110

Integrated Screw Components - Ci 40; 55

Integrated Screw Components - Ci 75; 110

Electrical Starter Assembly - Ci75 SD;110

Troubleshooting Common Faults

Champion ci 110 Specifications

General IconGeneral
Horsepower3.7
Maximum Pressure175 PSI
Tank Size120 Gallons
Voltage208-230/460/575
Phase1
Noise Level78 dB

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