Champion CSE37 - User Manual

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OPERATOR’S MANUAL

CHAMPION SCREW COMPRESSOR

CSE37 & CSE45

MODEL No. : ________

SERIAL No. : ________

MANUAL No. : 975425 REV C

EFFECTIVE FROM: MARCH 2008

MACHINE SERIAL # 20,471

Main Page

Maintenance Management7
Table of Contents8
Introduction13
Safety14
Personal Protective Equipment14
Pressure14
Fire and Explosion15
Moving Parts15
Dangerous Substances15
Plastic Pipes15
Electrical Shock16
Lifting and Transportation16
Operation17
General Description18
Figure 1 - Internal Layout19
Principle of Operation20
Figure 2 - Flow Schematic21
Control System22
Figure 3 - Control System Schematic23
Operating Temperature24
Condensation - Low Ambient25
Overheating - High Ambient25
Technical Data26
Machine Specifications26
Electrical Specifications27
Australian Specifications27
International Specifications28
Lubricant Specifications29
Synthetic Lubricants30
Electric Motor Bearings30
Installation and Pre Start Checks31
General31
Figure 4 - Lifting Points31
Location33
Figure 5 - Location34
Heat Rejection35
Connection to Air System35
Air System Management36
Typical Air System - Wet Air Receiver36
Figure 6 - Typical Air System - Wet Air Receiver36
Typical Air System - Dry Air Receiver37
Figure 7 - Typical Air System - Dry Air Receiver37
Pressure Vessel Registration38
Electrical Checks38
Power Supply38
Motor Rotation Direction39
Australian Standards40
Mechanical Checks40
Airend Check40
Oil Level Check40
Vee Belt Check41
System Isolating Gate Valve Check41
Operation42
Before Starting Your Compressor42
Compressor Protection Features42
Start Inhibits - Pressure and Temperature42
Stop Run-On Timer42
Initial Start-Up Procedure43
Subsequent Start-Up Procedure44
Shut down Procedure44
Electronic Controller45
Figure 8 - Champion Electronic Controller46
Digital Display47
Figure 9 - Digital Display47
Display Symbols49
Status Text Descriptions50
LED Indicators51
Faults and Warnings52
Pressure Settings54
High Temperature Shutdown54
Screw over Temperature54
Separator over Temperature55
Motor Thermal Overload55
Thermovalve55
Run-On Timer56
6.10 Simple Sequencing56
Options57
Deluxe Monitoring57
Phase Failure / Reversal Relay57
Sump Pressure Transducer57
Separator Differential Pressure Monitoring57
Drive Motor Thermistors58
Pressure Scheduling (7 Day Timer)58
Full Monitoring58
Oil Filter Differential Pressure Monitoring58
Air Filter Differential Pressure Monitoring58
Modulating Control59
Remote Start / Stop59
Phase Failure / Reversal59
Export Option59
Dirty Environment Pack60
Weatherproof Construction60
7.10 Generic Mine Site Electrics60
Maintenance61
General61
Daily Operation61
Prior to Starting61
After a Routine Start61
Maintenance Schedule Recommendations62
Initial Service - 250 Hours62
Every 1,500 Hours62
Every 6,000 Hours (or Yearly)63
Every 8,000 Hours63
Electric Motor Maintenance64
Maintenance Instructions65
Oil Filter Maintenance65
Figure 10 - Oil Filter65
Air Filter Maintenance66
Figure 11 - Air Filter Assembly67
Air / Oil Separator Element Maintenance68
Figure 12 - Air / Oil Separator69
Inlet Control Valve Maintenance70
Figure 13 - Inlet Control Valve Assembly71
Purge Line Filter Maintenance72
Figure 14 - Purge Line Filter72
Minimum Pressure Valve Maintenance73
Figure 15 - Minimum Pressure Valve Assembly73
Oil Change74
Oil Level75
Figure 16 - Maximum and Minimum Oil Levels75
Fastener Torques76
Belt Tension Adjustment76
Belt Tension Measurement76
Belt Tension Adjustment77
Figure 17 - Belt Tension Adjustment78
Belt Replacement79
8.10 Pulley Alignment80
Figure 18 - Pulley Alignment80
General Arrangement Drawings81
Figure 19 - General Arrangement Drawing - CSE37 / 4581
Figure 20 - General Arrangement Drawing - CSE37 / 45 Options82
10.0 Maintenance and Modification Log83
11.0 Champion Network84
12.0 Customer Feedback Sheet87
13.0 Appendix A - Warranty89
14.0 Appendix B - Dn - Metric Nominal Sizes90

Brand	Champion
Model	CSE37
Category	Air Compressor
Language	English

Champion CSE37 - User Manual

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