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Champion ROTORCHAMP RCOF - User Manual

Champion ROTORCHAMP RCOF
70 pages
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CHAMPION
®
13-11-609
Version: 04
August 1, 2003
ROTORCHAMP
OIL-FREE ROTARY SCREW
COMPRESSORS
MODELS
RCOF (EWC99D)
20, 25 & 30 HP
OPERATING AND
SERVICE MANUAL
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Summary

CHAMPION COMPRESSOR PARTS AND SUPPORT SERVICES

REMANUFACTURED AIRENDS

Offers factory remanufactured airends for replacement or repair with a warranty.

FOREWORD

SECTION 1 GENERAL INFORMATION

COMPRESSOR PRINCIPLE

Explains how compression is achieved by meshing helical rotors.

AIR FLOW AND WATER SYSTEMS

Describes air path and water supply for injection and cooling within the system.

LUBRICATION

Outlines the lubrication points for discharge and inlet end bearings.

SAFETY PRECAUTIONS

DANGER

Critical warnings about hazards that could cause severe injury or death.

WARNING

Warnings about hazards that could cause equipment damage.

SECTION 2 INSTALLATION, COOLERS AND WATER SYSTEMS

GENERAL INSTALLATION GUIDELINES

Initial checks, lifting, location, and foundation requirements for unit installation.

SECTION 3 STARTING & OPERATING PROCEDURES

PRESTART-UP AND INITIAL OPERATION

Steps to check and service a new unit before operation, including initial fill.

SECTION 4 CONTROLS & INSTRUMENTATION

AUTO SENTRY W CONTROLLER OPERATION

How to operate the compressor using the AUTO SENTRY W controller and its display.

AUTO SENTRY W OPERATING MODES

Details on Constant Run, Low Demand, Automatic, and Sequence operating modes.

SERVICE ADVISORIES AND SHUTDOWNS

Advisories indicating needed service and faults causing unit shutdowns.

PROGRAMMING AND SETUP

Guide to programming and setting up the AUTO SENTRY W controller parameters.

SEQUENCING COMPRESSORS WITH AUTO SENTRY W

INSTALLATION AND OPERATION

Steps for installing and operating multiple compressors in a sequenced system.

PRESSURE CONTROL AND SEQUENCE CHANGE

How sequencing affects pressure control and role changes within the system.

SECTION 10 TROUBLESHOOTING

BASIC COMPRESSOR OPERATION ISSUES

Troubleshooting for start-up, short run time, load/unload, and cycling problems.

PERFORMANCE AND SYSTEM ISSUES

Diagnosing shutdowns, low pressure, high temperatures, and water system problems.

SECTION 5 LUBRICATION

LUBRICANT RECOMMENDATIONS AND MAINTENANCE

Approved lubricants, specifications, and maintenance intervals for compressor lubrication.

SECTION 6 AIR FILTER

HEAVY-DUTY AIR FILTER MAINTENANCE

Description and maintenance of the heavy-duty washable air filter element.

SECTION 7 BELT DRIVE

DRIVE BELT TENSION AND ALIGNMENT

Factory settings for belt tension and alignment; checking after shipment.

SECTION 8 RO WATER FILTRATION SYSTEM

RO SYSTEM OVERVIEW AND COMPONENTS

Overview of water quality issues and RO system components like filters and membranes.

RO SYSTEM MAINTENANCE AND MONITORING

Importance of monitoring water quality, flow, and replacing filters and membranes.

SECTION 9 MAINTENANCE SCHEDULE

SERVICE CHECK LIST AND INTERVALS

Lists maintenance actions and their triggers, grouped by operating hours and yearly checks.

SECTION 11 TROUBLESHOOTING AUTO SENTRY W CONTROLLER W

ADVISORY AND SHUTDOWN TROUBLESHOOTING

Explains advisory messages, shutdown conditions, and necessary corrective actions.

CONTROLLER MESSAGE TROUBLESHOOTING

Specific controller messages and required actions for troubleshooting.

SECTION 12 TROUBLESHOOTING THE RO FILTRATION SYSTEM

RO WATER PRODUCTION AND QUALITY ISSUES

Solutions for problems causing no, low, high TDS, or cloudy water output from the RO system.

WARRANTY INFORMATION

GENERAL WARRANTY PROVISIONS AND PERIOD

Outlines the general terms, limitations, and duration of the product warranty.

Champion ROTORCHAMP RCOF Specifications

General IconGeneral
BrandChampion
ModelROTORCHAMP RCOF
CategoryAir Compressor
LanguageEnglish

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