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ROTORCHAMP RCOF
Champion ROTORCHAMP RCOF User Manual
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CHAMPION
®
13-11-609
Version: 04
August 1, 2003
ROTORCHAMP
OIL-FREE ROTARY SCREW
COMPRESSORS
MODELS
RCOF (EWC99D)
20, 25 & 30 HP
OPERATING AND
SERVICE MANUAL
2
Table of Contents
Maintain Compressor Reliability and Performance with
2
Remanufactured Airends
2
Foreword
3
Table of Contents
4
List of Illustrations
5
Section 1, General Information
6
Figure 1-1 - Typical Compression Cycle
6
Figure 1-2 - Package Illustration
7
Figure 1-3 - Air/Water Schematic
8
Section 2, Installation, Coolers and Water Systems
10
Figure 2-1 - Typical Compressor Room
11
Figure 2-2 - Air Flow Chart
11
Figure 2-3 - Inlet Line Lengths
13
Figure 2-4 - Grease Recommendations
16
Figure 2-5 - Regreasing Interval
16
Section 3, Starting & Operating Procedures
17
Section 4, Controls & Instrumentation
20
Figure 4-1 - Auto Sentry W Controller Display
22
Figure 4-2 - Flow Chart for Setup Programming
25
Figure 4-3 - Auxiliary Pressure Switch/Receiver Unloaded Pressure Tabulation
36
Figure 4-4 - Wiring Diagram - Full Voltage
39
Figure 4-5 - Wiring Diagram - Full Voltage Less Starter
41
Section 5, Lubrication
43
Figure 5-1 - Oil Level Sight Glass
44
Section 6, Air Filter
45
Figure 6-1 - Heavy Duty Air Filter (Standard)
45
Section 7, Belt Drive
47
Figure 7-1 - Belt Tension 3VX Belts
48
Section 8, RO Water Filtration System
49
Figure 8-1 - PLC Connections and Cycle Time Combinations
52
Section 9, Maintenance Schedule
56
Section 10, Troubleshooting
59
Section 11, Troubleshooting Auto Sentry W Controller
61
Section 12, Troubleshooting the RO Filtration System
67
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Champion ROTORCHAMP RCOF Specifications
General
Brand
Champion
Model
ROTORCHAMP RCOF
Category
Air Compressor
Language
English
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