Champion D6 Series - User Manual

D6.D7.5-MANS
Mar ’19
- 1 -
Authorized distributor service technicians are factory trained and skilled in compressor maintenance
and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair
services.
To contact Champion or locate your local distributor:
Visit: www.championpneumatic.com
Or
Call: (888) 436-5499
D6 (TD), D7.5 (TD)
Rotary Screw
Air Compressor
Units
- - -
Installation
And
Service Data
Contents:
Page:
Quick Start ……………............................................. 2
Safety Precautions …………………………………… 4
Unpacking and Inspection …………………………... 5
Installation – Mechanical ……………………………. 6
Lubrication ……………………………………………. 8
Installation – Electrical ………………………………. 9
Motor Maintenance Instructions ………………….. 11
Start-up Procedures …………………………………. 12
Preventative Maintenance Schedule ………………. 13
Maintenance Procedures ……...……...……...…….... 15
‘CSC50’ Controller ……...……...……...……...…….... 21
Common Compressor Faults …………….…………. 24
Separator Filter and Refrigerated Air Dryer ………... 25
Trouble-Shooting Guide ……………………………… 28
Warranty ………………………………………………
.
31
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to Champion.

Summary

Quick Start

Mechanical Installation

Details for physical placement and anchoring of the unit.

Lubrication & Rotation Checks

Unit Operation

How to start and stop the unit using the CSC50 controller.

Safety Precautions

Hazardous Conditions and Safeguards

Details on potential hazards like tampering, moving parts, air quality, heat, and electrical risks.

Installation - Mechanical

Moving and Location of the Unit

Instructions for safely moving and selecting a location for the unit.

Installation - Electrical

General Requirements and Wiring

Start-up Procedures

Initial Unit Startup

Step-by-step guide for the first operational startup of the unit.

CSC50 Controller

Controller Overview and Interface

Description of controller functions, access levels, and operator interface.

Display, Status, and Faults

Explains controller display, unit statuses, and common fault conditions.

Operational Menu and Timer Reset

Common Compressor Faults

CSC50 Alarms and Shutdown Errors

Lists common CSC50 controller alarms and shutdown errors with troubleshooting.

Trouble Shooting Guide

Unit Startup and Air Flow Issues

Troubleshooting for unit startup problems and lack of air flow.

Overheating and Oil Related Issues

Other Common Faults

Champion D6 Series Specifications

General

Brand	Champion
Model	D6 Series
Category	Air Compressor
Language	English