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Champion D7.5 Series - User Manual

Champion D7.5 Series
40 pages
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D6.D7.5-MANS
Mar ’19
- 1 -
Authorized distributor service technicians are factory trained and skilled in compressor maintenance
and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair
services.
To contact Champion or locate your local distributor:
Visit: www.championpneumatic.com
Or
Call: (888) 436-5499
D6 (TD), D7.5 (TD)
Rotary Screw
Air Compressor
Units
- - -
Installation
And
Service Data
Contents:
Page:
Quick Start ……………............................................. 2
Safety Precautions …………………………………… 4
Unpacking and Inspection …………………………... 5
Installation – Mechanical ……………………………. 6
Lubrication ……………………………………………. 8
Installation – Electrical ………………………………. 9
Motor Maintenance Instructions ………………….. 11
Start-up Procedures …………………………………. 12
Preventative Maintenance Schedule ………………. 13
Maintenance Procedures ……...……...……...…….... 15
‘CSC50’ Controller ……...……...……...……...…….... 21
Common Compressor Faults …………….…………. 24
Separator Filter and Refrigerated Air Dryer ………... 25
Trouble-Shooting Guide ……………………………… 28
Warranty ………………………………………………
.
31
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to Champion.
Question and Answer IconNeed help?

Do you have a question about the Champion D7.5 Series and is the answer not in the manual?

Summary

Quick Start

Unit Operation

Explains the function of the CSC50 controller for starting and stopping the unit.

Controller Interface

Details the display and buttons of the CSC50 controller for operation and settings.

Safety Precautions

Hazard Identification and Safeguards

Lists potential hazards and corresponding safety measures for operating the compressor.

Unpacking and Inspection

Installation - Mechanical

Installation - Electrical

Start-up Procedures

Initial Start-up Steps

Step-by-step guide for the initial start-up of the compressor unit.

Preventative Maintenance Schedule

Regular Maintenance Items

Lists essential items and kits for routine maintenance of the compressor.

Maintenance Interval Chart

Table detailing maintenance tasks and their intervals based on operating hours.

CSC50 Controller

Common Compressor Faults

CSC50 Alarms

Lists common alarm codes, their descriptions, and items to check for troubleshooting.

CSC50 Shutdown Errors

Lists common shutdown error codes and potential causes for the unit stopping.

Trouble-Shooting Guide

Unit Wont Start

Common causes and corrections for the unit failing to start or shut down unexpectedly.

Air Flow and Overheating Issues

Troubleshooting steps for insufficient air flow, overheating, and slow starting.

Oil Consumption and Compressor Surges

Addresses issues like high oil consumption, compressor surges, and power consumption.

Summary

Quick Start

Unit Operation

Explains the function of the CSC50 controller for starting and stopping the unit.

Controller Interface

Details the display and buttons of the CSC50 controller for operation and settings.

Safety Precautions

Hazard Identification and Safeguards

Lists potential hazards and corresponding safety measures for operating the compressor.

Unpacking and Inspection

Installation - Mechanical

Installation - Electrical

Start-up Procedures

Initial Start-up Steps

Step-by-step guide for the initial start-up of the compressor unit.

Preventative Maintenance Schedule

Regular Maintenance Items

Lists essential items and kits for routine maintenance of the compressor.

Maintenance Interval Chart

Table detailing maintenance tasks and their intervals based on operating hours.

CSC50 Controller

Common Compressor Faults

CSC50 Alarms

Lists common alarm codes, their descriptions, and items to check for troubleshooting.

CSC50 Shutdown Errors

Lists common shutdown error codes and potential causes for the unit stopping.

Trouble-Shooting Guide

Unit Wont Start

Common causes and corrections for the unit failing to start or shut down unexpectedly.

Air Flow and Overheating Issues

Troubleshooting steps for insufficient air flow, overheating, and slow starting.

Oil Consumption and Compressor Surges

Addresses issues like high oil consumption, compressor surges, and power consumption.

Champion D7.5 Series Specifications

General IconGeneral
Max Pressure175 PSI
Horsepower7.5 HP
Tank Size80 gallons
Voltage230V
Motor TypeElectric

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