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Champion PL Series - User Manual

Champion PL Series
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OPERATION/MAINTENANCE
MANUAL & PARTS LIST
PL Series 2-Stage Pressure Lubricated Air
Compressor & Units Featuring the PL30A Pump
WARNING
THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS BE
AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT.
READ, UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS
EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE.
HPL10-12 UNIT PL30A PUMP
Form No. F102193PLA VER: 01 04/23/02
C328-
A
(Ref. Drawing)
C360-
A
(Ref. Drawing)
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Summary

Explanation of Safety Instruction Symbols and Decals

Safety and Operation Precautions Overview

Observes, understands, and retains safety information for operation and to prevent injury.

Installation Procedures

Electrical Power Supply Requirements

Details power supply sizing, wiring, and adherence to electrical codes for safe installation.

Installation - Wiring Diagrams

Simplex and Duplex Magnetic Starter Wiring

Illustrates simplex and duplex magnetic starter wiring configurations for unit installation.

Grounding and Air Line Piping

Operation Overview

Simplex and Duplex Unit Operation Modes

Describes how simplex and duplex units start/stop based on pressure switches and continuous run features.

Operation - Initial Start Up

Initial Start Up Procedure

Step-by-step guide for safely starting the compressor for the first time.

Guide to Maintenance

Daily Maintenance Tasks

Outlines daily checks and actions like oil level and draining moisture.

Weekly Maintenance Tasks

90-Day; 500-Hour Maintenance

General Maintenance - Component Specifics

Hydraulic Unloader and Check Valve Maintenance

Details maintenance for hydraulic unloader, check valve, and interstage pressure relief valve.

Compressor Pilot Valve Adjustment

Differential Pressure Adjustment

Provides instructions for adjusting the pilot valve differential pressure for proper operation.

Compressor Oil Specifications

Lubricant Types and Change Procedures

Describes Champlub and synthetic lubricants and procedures for changing them.

Compressor Troubleshooting

Symptom, Cause, and Corrective Action Guide

A chart detailing common symptoms, their possible causes, and recommended corrective actions.

Unit Repair Parts Illustration - HPL Series

Unit Repair Parts Illustration - VPL Series

Unit Repair Parts Illustration - BPL Series

Unit Repair Parts Illustration - HPLD Series

Compressor Repair Parts Illustration - PL30 A

Compressor Repair Parts List - PL30 A (Part 1)

Compressor Repair Parts List - PL30 A (Part 2)

Compressor Repair Parts Illustration - PL30 A (Details)

Unit Hazard Decals

Pump Hazard Decals

Summary

Explanation of Safety Instruction Symbols and Decals

Safety and Operation Precautions Overview

Observes, understands, and retains safety information for operation and to prevent injury.

Installation Procedures

Electrical Power Supply Requirements

Details power supply sizing, wiring, and adherence to electrical codes for safe installation.

Installation - Wiring Diagrams

Simplex and Duplex Magnetic Starter Wiring

Illustrates simplex and duplex magnetic starter wiring configurations for unit installation.

Grounding and Air Line Piping

Operation Overview

Simplex and Duplex Unit Operation Modes

Describes how simplex and duplex units start/stop based on pressure switches and continuous run features.

Operation - Initial Start Up

Initial Start Up Procedure

Step-by-step guide for safely starting the compressor for the first time.

Guide to Maintenance

Daily Maintenance Tasks

Outlines daily checks and actions like oil level and draining moisture.

Weekly Maintenance Tasks

90-Day; 500-Hour Maintenance

General Maintenance - Component Specifics

Hydraulic Unloader and Check Valve Maintenance

Details maintenance for hydraulic unloader, check valve, and interstage pressure relief valve.

Compressor Pilot Valve Adjustment

Differential Pressure Adjustment

Provides instructions for adjusting the pilot valve differential pressure for proper operation.

Compressor Oil Specifications

Lubricant Types and Change Procedures

Describes Champlub and synthetic lubricants and procedures for changing them.

Compressor Troubleshooting

Symptom, Cause, and Corrective Action Guide

A chart detailing common symptoms, their possible causes, and recommended corrective actions.

Unit Repair Parts Illustration - HPL Series

Unit Repair Parts Illustration - VPL Series

Unit Repair Parts Illustration - BPL Series

Unit Repair Parts Illustration - HPLD Series

Compressor Repair Parts Illustration - PL30 A

Compressor Repair Parts List - PL30 A (Part 1)

Compressor Repair Parts List - PL30 A (Part 2)

Compressor Repair Parts Illustration - PL30 A (Details)

Unit Hazard Decals

Pump Hazard Decals

Champion PL Series Specifications

General IconGeneral
Pressure Range125-175 PSI
Max Pressure175 PSI
Pump TypeCast Iron
ConfigurationVertical
Stages2
DriveBelt
Voltage230V
Noise Level78 dB

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