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Chappee NXR3 User Manual

Chappee NXR3
20 pages
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1 Ref. : CH - 1249 - A - 2
1 . Standards - Regulations
2 . General
3 . Assembly and installation
4 . Installing the options
5 . Commissioning
6 . Maintenance
HIGH-EFFICIENCY, PRESSURIZED,
CAST IRON, OIL OR GAS BOILERS
70 / 290 kW
Ref. : CH - 1249 - A - 2 - EN 07/01
INSTALLATION MANUAL
NXR3
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Chappee NXR3 Specifications

General IconGeneral
Boiler TypeCondensing
NOx Class5
FuelNatural Gas or Propane
Dimensions700 x 400 x 300 mm (approximate)
Warranty2 years

Summary

Standards and Regulations

General Boiler Information

2.1 Description

Detailed description of the cast-iron exchanger, its insulation, and heat transfer surfaces for high efficiency.

2.2 Standard Supplies

Lists standard supplied components including fire chamber sections, accessories, and insulated casing.

2.3 Supplied on Request

Details optional components available for purchase, such as assembled heating bodies and economizers.

2.4 Shipping and Packaging

Information on boiler packaging, including weight and parcel details for different configurations.

2.5 Technical Data

3. Assembly and Installation Overview

3.1 Boiler Room Layout

Guidelines for boiler room setup, including plinth requirements and necessary clearances for access.

Connections to Water Supply

Instructions for connecting the boiler to the heating system, adhering to regulations and trade practices.

Fuel Supply

Requirements for fuel supply connections (oil and gas), emphasizing compliance with safety rules.

Power Supply

Guidelines for electrical power supply connection, including earthing and main switch requirements.

Flue Stack

Recommendations for flue stack installation, material compatibility, and protection against degradation.

Water Flow Rate

Specifies the required water flow rate for the system, with formulas for calculation.

Ventilation

Requirements for ventilation in the boiler room, complying with statutory regulations.

Choice of Burner

Guidance on selecting the appropriate burner based on boiler power and furnace specifications.

Section Assembly Procedures

3.2 Assembling the Sections

Step-by-step guide for assembling the boiler's cast-iron sections using nipples for a tight seal.

3.3 Tightening the Sections

3.4 Operational Assembly Diagram

Casing Assembly

Control Panel Assembly

Electrical Connection and Cable Fitting

Electrical Connection

Details on electrical connection requirements, regulations, grounding, and power supply considerations.

Cable Fitting

Instructions for fitting thermostat bulbs, thermometers, and regulation probes into the boiler's glove finger.

4. Installing the Options

4.1 Adjustable Legs

Procedure for assembling and adjusting the boiler's legs to ensure proper leveling in the installation room.

4.2 Heating System Connection Manifolds

Instructions for mounting flow and return manifolds, including drain valve and sensor pocket fittings.

4.3 Lower Savers

4.4 Control Panel Options

5. Commissioning

5-1 Filling

Steps for filling the boiler and heating system, including water quality checks and topping-up procedures.

5-2 Preliminary Checks

Essential checks to perform before commissioning, covering tightness, flue, vents, doors, and burner.

6. Maintenance

Boiler Maintenance

Routine maintenance procedures for the boiler, including cleaning, sludge management, and burner servicing.

Sludge

Recommendations for managing sludge buildup in the system, including rinsing and checking water quality.

Burner

Guidance on regular maintenance for the burner, advising to consult special instructions or manufacturer.

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