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Chicago Electric 66619 User Manual

Chicago Electric 66619
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800 RATED WATTS/900 MAXIMUM WATTS
PORTABLE GENERATOR
Model
66619
OPERATION AND SERVICE INSTRUCTIONS
DANGER
Using a generator indoors CAN KILL YOU IN
MINUTES.
Generator exhaust contains carbon monoxide. This
is a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE
and far away from
windows, doors, and
vents.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2008 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10e
Portable Generator
ITEM 66619
50:1 Unleaded Gasoline and 2 Stroke Oil mixture.
Fuel Capacity: 1.1 Gallons
CARB and EPA Certied
3600 RPM Recoil Start, 2HP, Two Stroke Engine Output: 120 V~ / 60 Hz
800 Rated Watts/900 Max Watts

Questions and Answers:

Chicago Electric 66619 Specifications

General IconGeneral
BrandChicago Electric
Model66619
CategoryPortable Generator
LanguageEnglish

Summary

Chicago Electric Generator Model 66619

Critical Carbon Monoxide Hazard Warning

Critical safety warning about generator exhaust and carbon monoxide poisoning.

Safety Information and Setup Precautions

Understanding Safety Symbols and Warnings

Explains DANGER, WARNING, CAUTION, NOTICE symbols and general safety.

Generator Setup Precautions

Essential safety steps and guidelines for setting up the generator.

Generator Operating Safety Precautions

Preventing Carbon Monoxide Exposure

Detailed instructions on preventing carbon monoxide exposure during generator use.

General Operating Safety Rules

A comprehensive list of safety rules to follow while operating the generator.

Generator Service and Maintenance Precautions

Safety Procedures Before Service

Critical safety steps to take before performing any maintenance or cleaning.

Generator Applications and Setup

AC Connection Guidelines

Instructions for safely connecting appliances to the generator.

Generator Grounding Requirements

Procedures for generator setup, including essential grounding requirements.

Generator Specifications and Unpacking

Key Generator Specifications

Key technical details of the generator, including fuel and capacity.

Unpacking and Initial Inspection

Instructions for checking the generator upon arrival and reporting missing parts.

Generator Operating Instructions

Starting the Generator Engine

Step-by-step guide for starting the generator's engine.

Fueling the Generator

Instructions on checking and filling the fuel tank with the correct mixture.

Generator Starting Procedure Details

Fuel Switch and Choke Operation

How to operate the fuel switch and choke lever during startup.

Engine Break-in and Operation

Engine Break-in Period Guidelines

Instructions for the engine break-in period to ensure proper operation and lifespan.

Generator Equipment Operation

Load, Circuit Breaker, and Shut Off

Managing load, circuit breaker, and safe generator shutdown procedures.

Generator Specifications and Maintenance

Air Filter Element Maintenance

Step-by-step guide for cleaning and replacing the air filter element.

Engine Maintenance Schedules

Spark Plug Maintenance

Procedures for inspecting, cleaning, and replacing the spark plug.

Engine Cleaning and Lubrication

Detailed schedule for engine cleaning, maintenance, and lubrication.

Generator Maintenance and Storage

Generator Maintenance Schedule

Routine maintenance checks for the generator before and after use.

Generator Storage Procedures

Guidelines for safely storing the generator for extended periods.

Engine Troubleshooting Guide

Engine Won't Start Troubleshooting

Common causes and solutions for the engine failing to start.

Engine Performance Issues

Engine Misfires, Knocks, and Backfires

Diagnosing and fixing issues like engine misfires, knocks, and backfires.

Generator Unit Troubleshooting

Troubleshooting Generator Output Problems

Solutions for problems like zero output, low voltage, and erratic voltage.

Generator Parts List

Component Identification

A comprehensive list of all parts for the generator with quantities.

Generator Assembly Diagram

Main Assembly Components

Visual representation of the main parts and their assembly order.

Generator Wiring Diagram

Electrical Connections Overview

Diagram illustrating the electrical connections and components of the generator.

Generator Warranty Information

Limited Warranty Details

Details on the 1-year/90-day warranty for parts and labor.

Emission Control System Warranty

Warranty coverage for the emission control system components.

Emission Control Warranty Provisions

Warranty Exclusions and Responsibilities

Conditions and exclusions that may void the emission control warranty.

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