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Chicago Electric 94678 User Manual

Chicago Electric 94678
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2.5 HORSEPOWER
GAS ENGINE GENERATOR
94678
INSTALLATION AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by
Harbor Freight Tools
®
.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright
©
2006 by Harbor Freight Tools
®
. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.

Questions and Answers:

Chicago Electric 94678 Specifications

General IconGeneral
AC Voltage120/240V
Fuel TypeGasoline
Starting MethodRecoil Start
Engine Type4-stroke OHV
Outlet Types120V

Summary

Unpacking

Specifications

General Safety Rules

Work Area Safety

Ensures a safe environment by keeping the work area clean, well-lit, and free from hazards.

Electrical Safety Precautions

Guidelines for avoiding electric shock, including grounding and cord safety.

Personal Safety Guidelines

Advises on staying alert, dressing properly, and avoiding hazards.

Equipment Use and Care

Proper Equipment Usage

Use the equipment for its intended purpose and avoid forcing it.

Safe Storage Practices

Store equipment safely to prevent access by untrained individuals.

Equipment Maintenance and Inspection

Regularly inspect and maintain the equipment for safe operation.

Service and Maintenance

Qualified Service Personnel

Emphasizes that service and maintenance should only be done by qualified technicians.

Specific Safety Rules

Label and Nameplate Maintenance

Keep generator labels intact for important information and contact.

Pacemaker Safety Warning

Advises individuals with pacemakers to consult a physician before use.

Hearing Protection

Wear hearing protection when operating the generator due to noise levels.

Health Hazards from Dust

Warns about hazardous chemicals in dust from certain construction activities.

Installation Precautions

Electrical Code Compliance

Installation must adhere to all applicable safety and electrical codes.

Indoor Installation Ventilation

Indoor installations require proper ventilation for exhaust fumes to prevent injury or death.

Generator Placement and Support

Ensure a level, strong surface capable of supporting the generator's weight.

Fire and Explosion Precautions

Fuel Handling and Storage

Handle and store gasoline safely due to flammability and explosion risk.

Ignition Source Control

Keep ignition sources away from the engine and fuel tank to prevent fire.

Mechanical Precautions

Safety Guard Integrity

Never operate the generator with safety guards removed.

Electrical Precautions

Professional Electrical Installation

All electrical connections must be made by licensed electricians according to codes.

Earth Grounding Requirement

Ground the generator according to electrical codes before operating.

Load Compatibility

Connect only compatible loads to the generator for safe operation.

Cord Management

Keep electrical cords clear of moving parts to prevent damage.

Installation Instructions

Wattage Capacity Check

Ensure the generator's wattage capacity is sufficient for connected tools and equipment.

Permits and Licensed Contractors

Check for necessary permits and use licensed contractors for installation.

General Location

Outdoor Location

Locate the generator outdoors for optimal cooling air circulation.

Clearance for Airflow

Maintain clear space around air inlets and outlets for proper ventilation.

Maintenance Access

Ensure four feet of access on all sides for maintenance procedures.

Grounding the Generator

Grounding Procedure

Connect the generator to a grounding rod using a #6 AWG wire.

Generator Control Illustrations

Operation Instructions

Pre-start Checks

Essential checks to perform before starting the generator, including oil and fuel levels.

Starting the Engine

Disconnect Loads Before Starting

Ensure no electrical loads are connected before attempting to start the engine.

Fuel Valve Operation

Open fuel valves to supply gasoline to the carburetor.

Choke Control Usage

Use the choke control for cold starts, closing it before pulling the starter.

Power Switch Operation

Set the ON/OFF switch to the 'ON' position to enable starting.

Recoil Starter Operation

Proper technique for pulling the recoil starter handle to start the engine.

Powering AC Tools and Equipment

Check Wattage Capacity

Verify generator capacity matches the load requirements of tools and equipment.

Connecting Loads

Connect loads only after the generator is running and stable.

AC Circuit Protector

Understand the function and reset procedure for the AC circuit protector.

Shutdown Procedure

Steps to safely turn off the generator and disconnect loads.

Charging 12V Lead-Acid Batteries

Battery Safety Precautions

Follow safety guidelines when handling and charging lead-acid batteries.

Connecting Battery Clamps

Connect battery clamps to the correct terminals before charging.

Initiating Charging Process

Connect the charging plug to start the battery charging process.

DC Circuit Protector Function

Understand the DC circuit protector's role and how to reset it.

Monitoring Charging Voltage

Monitor battery voltage and stop charging when the recommended level is reached.

Disconnecting Battery Connections

Proper procedure for disconnecting the charging plug and battery clamps.

Inspection, Maintenance, and Cleaning

Pre-Service Safety Checks

Ensure the generator is off, cooled, and unplugged before any service.

Pre-Use Inspection

Inspect the generator for loose parts, damage, or wiring issues before each use.

Air Filter Cleaning

Instructions for removing, cleaning, and reinstalling the air filter.

Spark Plug Removal and Replacement

Procedure for accessing and removing the spark plug, including fuel tank removal.

Maintenance Chart

Troubleshooting

Engine Will Not Start

Diagnosing and resolving issues when the engine fails to start.

No Power to Outlets

Troubleshooting power delivery issues when the engine is running.

Emission Control System Warranty

Emission Control Warranty Statement

Details the warranty coverage for emission control systems in California and the US.

Manufacturer Warranty Coverage

Specifies the warranty period for 1995 and later engines.

HFT Emission Control Warranty

Outlines Harbor Freight Tools' warranty for emission control defects.

Owner Warranty Responsibilities

Details owner's duties regarding maintenance and proper product use.

Warranty Provisions

Covers length of coverage, no-charge repair, consequential damages, and exclusions.

Warranty Service and Maintenance

Explains warranty for service parts and owner's responsibility for maintenance.

Warranted Parts

Fuel Metering System Warranty

Components of the fuel metering system covered under warranty.

Air Induction System Warranty

Components of the air induction system covered under warranty.

Ignition System Warranty

Components of the ignition system covered under warranty.

Catalyst System Warranty

Components of the catalyst system covered under warranty.

Miscellaneous Warranted Items

Various other components covered under the warranty.

Limited 1 Year Warranty

Warranty Terms and Conditions

Details the warranty period, exclusions, and limitations of liability.

Warranty Claim Procedure

Steps to follow to make a warranty claim, including proof of purchase.

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