Chicago Electric 98839 User Manual

5500 RATED WATTS/6500 MAX. WATTS
PORTABLE GENERATOR
98839
SET UP, OPERATING, AND SERVICING INSTRUCTIONS
Using a generator indoors CAN KILL YOU IN
MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors, and
vents.
CAUTION!
Your Warranty Is Voided If:
You do not put engine oil in the Engine’s crankcase prior to its rst use. Be-
fore each use, check the oil level. Never run the Engine with low or no engine oil.
Running the Engine with low or no oil will permanently damage the unit.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2008 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10e

Chicago Electric 98839 Specifications

General

Engine Type	4-stroke OHV
Fuel Type	Gasoline
Fuel Tank Capacity	4 gallons
Starting Method	Recoil
Run Time @ 50% Load	10 hours
Run Time at 50% Load	10 hours
Noise Level	68 dB
Outlets	2 x 120V 20A, 1 x 12V DC
Outlet Types	2 x 120V 20A, 1 x 12V DC

Summary

Generator Setup, Operation, and Servicing Instructions

General Safety Rules and Precautions

Work Area Safety Guidelines

Guidelines for maintaining a clean work area and avoiding hazardous environments.

Personal Safety Guidelines

Personal Protection and Awareness

Safety Equipment and Practices

AC Applications

Connecting Appliances Safely

Specific Safety Rules and Precautions

Key Safety Precautions

Covers warranty void conditions, placement, unattended operation, and child safety.

Fire and Explosion Precautions

Fire and Fuel Hazards

Addresses risks associated with flammable fuels, ignition sources, and proper cleanup.

Electrical Precautions

Electrical Safety and Grounding

Details electrical safety, grounding, extension cords, and preventing shock hazards.

Installation Instructions

Permits, Load Capacity, and Location

Control Panel Features

Engine Ignition and Fuel Cap

120 Volt NEMA AC Outlets

Control Panel Features (Continued)

240 Volt AC Outlet and Circuit Breakers

12 VDC Terminal and Fuse

Pre-Start Instructions

Engine Oil and Fuel Filling

Stresses the importance of engine oil and specifies fuel type and filling procedures.

Operating Instructions

Pre-Start Checks and Engine Start-Up

Details pre-operation checks, fuel valve, choke, and starting the engine.

Connecting Electrical Loads

Load Connection Procedures and Wattage

Guides on connecting loads to appropriate outlets, avoiding overloads, and calculating wattage.

Inspection, Maintenance, and Cleaning

Pre-Use Inspection and General Cleaning

Engine Maintenance

Oil and Air Filter Service

Details oil change intervals and procedures, plus air filter servicing.

Troubleshooting

Common Problems and Solutions

Provides solutions for common issues like engine not starting, no output, breaker tripping, and overheating.