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Chicago Pneumatic CPI 75 User Manual

Chicago Pneumatic CPI 75
164 pages
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Oil-injected screw compressors
CPI 75, CPI 100, CPI 101, CPI 120, CPV 60VS PM, CPV 75VS PM,
CPV 100VS PM, CPV 101VS PM, CPV 120VS PM, CPM 75, CPM 100,
CPM 120
Instruction book

Table of Contents

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Chicago Pneumatic CPI 75 Specifications

General IconGeneral
ModelCPI 75
Power SourceElectric
Horsepower7.5 hp
Maximum Pressure175 psi
TypeReciprocating
Voltage230V
Tank Size80 Gallon
Pump TypeTwo Stage

Summary

Safety Precautions

Safety Icons

Explains the meaning of various safety icons used in the manual.

General Safety Precautions

Outlines essential safety rules for operators and personnel.

Safety Precautions During Installation

Details safety measures to be followed during machine installation.

Safety Precautions During Operation

Covers critical safety rules for operating the compressor.

Safety Precautions During Maintenance or Repair

Lists safety procedures for maintenance and repair activities.

Dismantling and Disposal

Provides guidelines for safe dismantling and disposal of the equipment.

General Description

Introduction

Briefly introduces the oil-injected screw compressors and their features.

Air and Oil Circuit

Describes the flow of air and oil within the compressor system.

Cooling System

Explains the functioning of the air and water cooling systems.

Condensate System

Details the system for collecting and evacuating condensate.

Regulating System

Explains how the compressor's load/unload states are managed.

Electrical System

Outlines the electrical components and their arrangement.

Air Dryer

Describes the integrated air dryer system.

Swipe Controller

Controller

Introduces the controller's functions and automatic control capabilities.

Control Panel

Details the components and functions of the controller's interface.

Icons Used

Explains the various icons displayed on the controller interface.

Menu

Describes the procedure for navigating through the controller's menu structure.

Main Screen

Explains the main screen display and its navigation options.

Machine Settings Menu

Details how to view and modify machine-specific settings.

Touch Controller

Controller Functions

Explains the primary functions of the controller, including automatic control.

Control Panel

Details the components and functions of the controller's interface.

Icons Used

Explains the various icons displayed on the controller interface.

Main Screen

Describes the main screen display and its navigation options.

Quick Access Screen

Explains how to access frequently used functions directly.

Menu Screen

Details how to display different menus for viewing or changing settings.

Data Menu

Explains how to access submenus for unit status and information.

Service Menu

Details how to reset the service timer and access service functions.

Week Timer Menu

Explains how to set up and activate weekly timers for the compressor.

Event History Menu

Describes how to view saved data in case of an alarm.

Machine Settings Menu

Details how to view and modify machine-specific settings.

Controller Settings Menu

Explains how to view and modify various controller settings.

Access Level

Describes how to view and change user access level settings.

Technical Data Controller

Provides general technical specifications for the controller.

Web Server

Explains how to connect and use the built-in web server.

Installation

Dimension Drawings

Refers to technical documentation for dimension drawings of the unit.

Installation Proposal

Provides guidelines for installing the compressor unit.

Energy Recovery

Energy Recovery (ER) Unit

Describes the components and function of the energy recovery unit.

Energy Recovery (ER) Systems

Explains different types of ER systems and their applications.

Energy Recovery (ER) Operation

Details the operation of the ER system and its oil flow control.

Energy Recovery (ER) Maintenance

Provides maintenance instructions for the ER system.

Energy Recovery (ER) Data

Lists reference conditions and temperature settings for the ER system.

Energy Recovery (ER) Cooling Water Requirements

Specifies cooling water requirements and parameters for ER systems.

Operating Instructions

Initial Start-up

Guides through the initial setup and preparations before starting the compressor.

Before Starting

Lists checks to perform before starting the compressor.

Starting

Details the procedure for starting the compressor.

During Operation

Provides instructions and warnings for operating the compressor.

Checking the Oil Level

Explains how to regularly check and maintain the compressor's oil level.

Checking the Display

Guides on regularly checking the compressor's display for readings and messages.

Stopping

Describes the procedure for stopping the compressor.

Taking Out of Operation

Provides instructions for safely taking the compressor out of operation.

Maintenance

Preventive Maintenance Schedule

Outlines the schedule for preventive maintenance tasks and intervals.

Service Kits

Information on available service kits for maintenance.

Service Contracts

Information on service contracts offered by the supplier.

Regular Maintenance

Details daily, 3-monthly, and yearly maintenance actions.

Programmed Service Interventions

Explains programmed service plans and their intervals.

Oil Specifications

Provides recommendations for lubricants and oil specifications.

Drive Motor

Covers general maintenance and bearing maintenance for the drive motor.

Air Filter

Details the location, recommendations, and procedure for air filter maintenance.

Oil and Oil Filter Change

Provides the procedure for changing the compressor oil and oil filter.

Coolers

Instructions for cleaning air-cooled and water-cooled coolers.

Filtering Panel

Details the procedure for cleaning the air inlet and cubicle filter panels.

Safety Valves

Explains the operation, testing, and warnings related to safety valves.

Dryer Maintenance Instructions

Covers safety precautions, local legislation, and general maintenance for the dryer.

Service Kits

Information on available service kits for overhauling and maintenance.

Storage After Installation

Provides guidance on storing the compressor after installation.

Problem Solving

Faults and Remedies, Compressor

Lists common compressor faults and their corresponding remedies.

Faults and Remedies, Dryer

Lists common dryer faults and their corresponding remedies.

Technical Data

Readings on Display

Explains the data displayed on the controller interface.

Electric Cable Size and Fuses

Provides tables for calculating electric cable sizes and selecting fuses.

Dryer Switches

Notes on dryer switches and their factory settings.

Reference Conditions and Limitations

Lists reference conditions and operational limitations for the compressor.

Compressor Data

Provides technical specifications for different compressor models.

Technical Data Controller

Details the technical specifications of the controller.

Instructions for Use

Oil Separator Vessel

Provides instructions and safety warnings for the oil separator vessel.

Guidelines for Inspection

Guidelines

Refers to conformity declarations and local requirements for inspections.

Pressure Equipment Directives

Components Subject to 2014/68/EU Pressure Equipment Directive

Lists pressure equipment components and their PED classification.

Declaration of Conformity

EU Declaration of Conformity

Shows a typical example of the Declaration of Conformity document.

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